IP Library › Granted Patent US 7,002,754
Granted Patent B2
US 7,002,754 · App. 10/941,986 · Granted Feb 21, 2006

Multilayer polymer gradient index (GRIN) lenses

Assignee: Case Western Reserve University
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Quick Facts
Patent No.
US 7,002,754
App. No.
10/941,986
Granted
Feb 21, 2006
Kind
B2
Abstract

Disclosed are axial, radial or spherical gradient index (GRIN) lenses fabricated by layering composite polymer films into an hierarchical structure.

Claims (37)

1. A gradient index lens comprised of a multilayered composite GRIN sheet;

wherein said multilayered composite sheet is comprised of a plurality of at least two multilayered polymer composite films;

wherein each of said multilayered polymer composite films is comprised of a plurality of at least two alternating layers (A) and (B) represented by formula (AB) x , where x=2 n , and n is in the range of from 4 to 18;

wherein layer (A) is comprised of component (a) and layer (B) is comprised of component (b); and

wherein said components (a) and (b) exhibit a different refractive index.

2. The lens of claim 1 , wherein said components (a) and (b) are selected from the group consisting of a polymeric material, a composite polymer and a polymer blend.

3. The lens of claim 2 , wherein said polymeric material is selected from the group consisting of a glassy material, a crystalline material and an elastomeric material.

4. The lens of claim 1 , wherein said layers have a thickness of from 5 nm to 1,000 μm.

5. The lens of claim 1 , wherein said multilayered composite polymer films are stacked in ordered layers to form a hierarchical multilayered composite GRIN sheet; and wherein adjacent multilayered composite polymer films are chosen to exhibit progressively different refractive indexes.

6. The lens of claim 1 , wherein said multilayered composite polymer film comprises at least 10 alternating layers.

7. The lens of claim 1 , wherein said multilayered composite polymer film comprises in the range of from 50 to 500,000 alternating layers.

8. The lens of claim 1 , wherein said multilayered composite GRIN sheet is comprised of from 5 to 100,000 multilayered polymer composite films.

9. The lens of claim 1 , wherein said multilayered composite GRIN sheet is comprised of from 20 to 10,000 multilayered polymer composite films.

10. The lens of claim 1 , wherein components (a) and (b) are chemically the same materials.

11. The lens of claim 2 , wherein said polymeric material is selected from the group consisting of a polyethylene naphthalate, an isomer thereof, a polyalkylene terephthalate, a polyimide, a polyetherimide, a styrenic polymer, a polycarbonate, a poly(meth)acrylate, a cellulose derivative, a polyalkylene polymer, a fluorinated polymer, a chlorinated polymer, a polysulfone, a polyethersulfone, polyacrylonitrile, a polyamide, polyvinylacetate, a polyether-amide, a styrene-acrylonitrile copolymer, a styrene-ethylene copolymer, poly(ethylene-1,4-cyclohexylenedimethylene terephthalate), an acrylic rubber, isoprene, isobutylene-isoprene, butadiene rubber, butadiene-styrene-vinyl pyridine, butyl rubber, polyethylene, chloroprene, epichlorohydrin rubber, ethylene-propylene, ethylene-propylene-diene, nitrile-butadiene, polyisoprene, silicon rubber, styrene-butadiene, and urethane rubber.

12. The lens of claim 2 wherein said polymeric material is selected from the group consisting of a block and a graft copolymer.

13. The lens of claim 1 , wherein said layers further comprise an organic or inorganic material designed to affect the refractive index.

14. The lens of claim 1 , exhibiting an index gradient of 0.01 or higher.

15. The lens of claim 1 , exhibiting an index gradient in the range of from 0.02 to 1.0.

16. The lens of claim 1 , exhibiting an index gradient in the range of from 0.05 to 0.5.

17. The lens of claim 1 , wherein said components (a) and (b) are miscible, immiscible or partially miscible polymeric materials.

18. The lens of claim 1 , wherein said lens is selected from the group consisting of an axial, a radial and a spherical GRIN lens.

19. A method of fabricating the lens of claim 1 , comprising fabricating the multilayered composite GRIN sheet by forming a set of multilayered polymer composite films comprised of alternating layers (A) and (B); assembling said films into a multilayered composite GRIN sheet; and forming the gradient index lens by slicing and shaping the multilayered composite GRIN sheets.

20. The method of claim 19 , wherein said multilayered composite GRIN sheet exhibits an internal transmission greater than 20%.

21. The method of claim 19 , wherein said multilayered composite GRIN sheet exhibits an internal transmission greater than 50%.

22. The method of claim 19 , wherein the refractive index of said multilayered composite GRIN sheet is varied mechanically by pressure, tension, compression, shear or a combination of these stresses.

23. The method of claim 19 , wherein said multilayered composite GRIN sheet comprises from 5 to 100,000 multilayered polymer composite films.

24. The method of claim 19 , wherein said multilayered composite GRIN sheet comprises 20 to 10,000 multilayered polymer composite films.

25. The method of claim 19 , wherein said multilayered composite GRIN sheet has an overall thickness ranging from 10 nm to 10 cm.

26. The method of claim 19 , wherein said multilayered composite GRIN sheet has an overall thickness ranging from 25 mm to 3 cm.

27. The method of claim 19 , wherein said multilayered composite GRIN sheet is formed into an axial, a radial or a spherical lens.

28. The method of claim 19 , wherein said multilayered polymer composite films exhibit different refractive indexes.

29. The method of claim 28 , wherein said differences in refractive indexes is accomplished by altering the relative thickness of layers (A) and (B).

30. The method of claim 1 , wherein said multilayered polymer composite film or multilayered composite GRIN sheet is oriented.

31. A gradient index lens comprised of a multilayered composite structure; wherein said multilayered composite structure is comprised of a plurality of at least two multilayered polymer composite films;

wherein each of said multilayered polymer composite films is comprised of a plurality of at least three alternating layers (A), (B) and (C) represented by formula (ABC) x , where x=2 n , and n is in the range of from 4 to 18;

wherein layer (A) is comprised of component (a), layer (B) is comprised of component (b), and layer (C) is comprised of component (c); and wherein said components (a), (b) and (c) exhibit a different refractive index.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2012
From: SHIRK, JAMES S.
To: THE GOVERNMENT OF THE UNITED STATES OF AMERICA, AS REPRESENTED BY THE SECRETARY OF THE NAVY
Reel/Frame 028294/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2004
From: BAER, ERIC; HILTNER, P. ANNE
To: CASE WESTERN RESERVE UNIVERSITY
Reel/Frame 016442/0629 →
Continuity (2)
Provisional Application 6051965500 · Nov 14, 2003
Related Publication 20050105191A1 · May 19, 2005