IP Library Granted Patent US 7,052,803
Granted Patent B2
US 7,052,803 · App. 10/620,687 · Granted May 30, 2006

Lithium rechargeable battery

Assignee: Matsushita Electric Industrial Co., Ltd.
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Quick Facts
Patent No.
US 7,052,803
App. No.
10/620,687
Granted
May 30, 2006
Kind
B2
Abstract

The present invention provides a lithium rechargeable battery including a negative electrode comprising a copper core material, to which is fixed an active material made by mixing artificial graphite particles A obtained by kneading and granulating a base material of pulverized bulk mesophase pitch with pitch in a softened state and/or thermosetting resin, carbonizing the resulting granules at 700 to 1,500° C. and graphitizing the carbonized granules at 2,500 to 3,000° C. with spherical graphite particles B having a high mean circularity, with a view to inhibiting the deterioration in battery capacity through the repeated charge/discharge cycles, which occurs remarkably in a high energy density lithium rechargeable battery, and providing excellent discharge characteristic and safety.

Claims (21)

1. A lithium rechargeable battery comprising a positive electrode, a negative electrode and a non-aqueous electrolyte,

wherein said negative electrode comprises a copper core material and a negative electrode material mixture layer fixed on said core material,

said negative electrode material mixture layer includes an active material comprising a mixture of artificial graphite particles A and spherical graphite particles B,

said artificial graphite particles A are isotropic artificial graphite particles including graphite structure oriented at random and having:

(1) an interplanar spacing d 002 between the (002) planes obtained by a powder X-ray diffraction method being not more than 3.362 Å;

(2) a ratio I 002 /I 110 of the peak intensity I 002 attributed to the (002) plane to the peak intensity I 110 attributed to the (110) plane, which are found from a diffraction pattern obtained by X-ray diffraction of said artificial graphite particles A molded into a pellet of 1.6 g/cm 3 in density, being not more than 1,000;

(3) a mean circularity of the particles being 0.85 to 0.95;

(4) a particle diameter D 50 corresponding to a volume fraction of 50% measured by a laser diffraction particle size distribution analyzer being 15 to 30 μm, and a ratio D 10 /D 90 of a particle diameter D 10 corresponding to a volume fraction of 10% to a particle diameter D 90 corresponding to a volume fraction of 90% being 0.2 to 0.5;

(5) a tap density after tapping of 900 times with a stroke length of 18 mm being not less than 1 g/cm 3 ; and

(6) a specific surface area measured by a BET method being not more than 1 m 2 /g, and

said spherical graphite particles B having:

(1) a mean circularity of the particles being 0.88 to 1;

(2) a particle diameter D50 corresponding to a volume fraction of 50% measured by a laser diffraction particle size distribution analyzer being 5 to 15 μm;

(3) an interplanar spacing d002 between the (002) planes obtained by a powder X-ray diffraction method being not more than 3.357 Å; and

(4) a specific surface area measured by a BET method being not more than 8 m 2 /g.

2. The lithium rechargeable battery in accordance with claim 1 , wherein said artificial graphite particles A are obtained by kneading and granulating a base material of pulverized bulk mesophase pitch with pitch in a softened state and/or thermosetting resin, carbonizing the resulting granules at 700 to 1,500° C. and graphitizing the carbonized granules at 2,500 to 3,000° C.

3. The lithium rechargeable battery in accordance with claim 1 , wherein the content of said spherical graphite particles B in said active material is 5 to 45 wt %.

4. The lithium rechargeable battery in accordance with claim 1 , wherein said positive electrode and said negative electrode with a separator interposed therebetween are wound to form an electrode group, said electrode group being accommodated and sealed in a prismatic metal case or a case made of a laminate of an aluminum foil and a resin film.

5. The lithium rechargeable battery in accordance with claim 1 , wherein said negative electrode material mixture layer further includes a rubber-like binder containing a butadiene unit and a cellulose-based thickener.

6. The lithium rechargeable battery in accordance with claim 1 , wherein said spherical graphite particles B are natural graphite particles and/or natural graphite particles partially subjected to reforming treatment to make only their surfaces amorphous.

7. The lithium rechargeable battery in accordance with claim 5 , wherein said rubber-like binder is added in an amount of not more than 3 parts by weight with respect to said active material of 100 parts by weight, and said negative electrode material mixture layer has a density of 1.6 to 1.8 g/cm 3 and a thickness of 40 to 100 μm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2003
From: KATO, FUMIO; OURA, TAKAFUMI; FUKUMOTO, YUSUKE; YAMAMOTO, NORIHIRO; FUJIWARA, SHOZO
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 014310/0426 →
Priority Claims (1)
JP 2002-223862 · Jul 31, 2002 · national
Continuity (1)
Related Publication 20040023115A1 · Feb 5, 2004