IP Library › Granted Patent US 7,060,350
Granted Patent B2
US 7,060,350 · App. 09/749,800 · Granted Jun 13, 2006

COMPOSITE MAGNETIC MATERIAL AND MAGNETIC MOLDING MATERIAL, MAGNETIC POWDER COMPRESSION MOLDING MATERIAL, AND MAGNETIC PAINT USING THE COMPOSITE MAGNETIC MATERIAL, COMPOSITE DIELECTRIC MATERIAL AND MOLDING MATERIAL, POWDER COMPRESSION MOLDING MATERIAL, PAINT, PREPREG, AND SUBSTRATE USING THE COMPOSITE DIELECTRIC MATERIAL, AND ELECTRONIC PART

Assignee: TDK Corporation
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Quick Facts
Patent No.
US 7,060,350
App. No.
09/749,800
Granted
Jun 13, 2006
Kind
B2
Abstract

A composite magnetic material including a resin and generally spherical magnetic metal particles of at least one type dispersed in the resin and consisting essentially of single crystal grains, the metal particles having a mean particle size of 0.1 to 10 μm and each having an insulating coating layer at least partially coated thereon.

Claims (35)

1. A composite magnetic material comprising:

a resin; and

generally spherical magnetic metal particles of at least one type dispersed in the resin and consisting essentially of single crystal grains, the metal particles having a mean particle size of 0.1 to 10 μm and each having an insulating coating layer at least partially coated thereon.

2. The composite magnetic material of claim 1 wherein said insulating coating layer has a thickness of 0.005 to 5 μm.

3. The composite magnetic material of claim 1 wherein 30 to 98% by weight of said coated metal particles are dispersed in said resin.

4. A magnetic molding material comprising the composite magnetic material of claim 1 .

5. A magnetic powder compression molding material comprising the composite magnetic material of claim 1 wherein 90 to 98% by weight of said coated metal particles are dispersed in said resin.

6. A magnetic paint comprising the composite magnetic material of claim 1 .

7. A prepreg comprising the composite magnetic material of claim 1 .

8. A prepreg comprising the composite magnetic material of claim 1 and a glass cloth embedded therein.

9. The prepreg of claim 7 further comprising a copper foil clad thereto.

10. A magnetic substrate comprising the composite magnetic material of claim 1 or the prepreg of claim 7 .

11. The magnetic substrate of claim 10 further comprising a copper foil clad thereto.

12. A composite dielectric material comprising:

a resin; and

generally spherical metal particles of at least one type dispersed in the resin and having a mean particle size of 0.1 to 10 μm, the metal particles each having a dielectric coating layer at least partially coated thereon.

13. The composite dielectric material of claim 12 wherein said dielectric coating layer has a thickness of 0.005 to 5 μm.

14. The composite dielectric material of claim 12 wherein said dielectric layer is formed of an oxide dielectric material having a higher dielectric constant than said resin.

15. The composite dielectric material of claim 12 wherein said metal particles are formed of at least one metal selected from the group consisting of silver, gold, platinum, palladium, copper, nickel, iron, aluminum, molybdenum, tungsten, and alloys and mixtures thereof.

16. The composite dielectric material of claim 12 wherein said dielectric coating layer is formed of an oxide dielectric material having a higher dielectric constant than said resin.

17. A molding material comprising the composite dielectric material of claim 12 .

18. A powder compression molding material comprising the composite dielectric material of claim 12 wherein 90 to 98% by weight of said coated metal particles are dispersed in said resin.

19. A paint comprising the composite dielectric material of claim 12 .

20. A prepreg comprising the composite dielectric material of claim 12 .

21. A prepreg comprising the composite dielectric material of claim 12 and a glass cloth embedded therein.

22. The prepreg of claim 20 further comprising a copper foil clad thereto.

23. A substrate comprising the material of claim 12 .

24. The substrate of claim 23 further comprising a copper foil clad thereto.

25. An electronic part comprising a composite dielectric material comprising a resin and generally spherical metal particles of at least one type dispersed in the resin and having a mean particle size of 0.1 to 10 μm, the metal particle each having a dielectric coating layer at least partially coated thereon.

26. The electronic part of claim 25 wherein said dielectric coating layer has a thickness of 0.005 to 2 μm.

27. An electronic part comprising a composite material comprising a resin and generally spherical metal particles of at least one type dispersed in the resin and consisting essentially of single crystal grains, the metal particles having a mean particle size of 0.1 to 10 μm and each having an insulating coating layer at least partially coated thereon.

28. An electronic part comprising a composite material comprising a resin and generally spherical magnetic metal particles of at least one type dispersed in the resin and consisting essentially of single crystal grains, the metal particles having a mean particle size of 0.1 to 10 μm and each having an insulating coating layer at least partially coated thereon.

29. The electronic part of claim 27 wherein said insulating coating layer has a thickness of 0.005 to 2 μm.

30. The electronic part of claim 25 comprising said composite dielectric material, said composite material or a combination of said composite dielectric material with said composite material.

31. The electronic part of claim 25 wherein said composite dielectric material or said composite material includes at least one layer having a glass cloth embedded in a resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2002
From: TAKAYA, MINORU; AKACHI, YOSHIAKI; KOBUKE, HISASHI; ENDO, TOSHIKAZU
To: TDK CORPORATION
Reel/Frame 013442/0564 →
Priority Claims (3)
JP 2000-128283 · Apr 27, 2000 · national
JP 2000-128291 · Apr 27, 2000 · national
JP 2000-158062 · May 29, 2000 · national
Continuity (1)
Related Publication 20020039667A1 · Apr 4, 2002