Threshold tray and clip system
View Patent ↗In recent decades within the building industry, there has been a trend toward mass production of building components. The trend has included every part of structures except for the concrete slab the building is built on. The “Threshold Tray and Clip System” uses mass-produced products to be applied to construction of slabs and foundations, allowing sill steps to be built in rough openings with pre-fabricated form parts. The forms remain in the concrete and are permanent. This means that consistent results can be expected. Other mass-produced products, such as door systems, will fit into rough openings more accurately. Over-all quality of the structure will be increased.
1. A threshold fray and clip system comprising
a tray comprising an elongated form including a plurality of sections, said sections including
a planar step section with a front end, back end, left end, and right end; and
a riser section having a top end and a bottom end and being substantially perpendicular to, extending downwardly from and adjoining the step section, said top end of the riser section adjoining the front end of the planar step section; and
a kick section having a top end and a bottom end and being substantially perpendicular to, extending upwardly from and adjoining the step section, said bottom end of the kick section adjoining the back end of the planar step section; and
an angled keeper lip section having a top end and a free end and extending downwardly from and adjoining the riser section, said top end of the angled keeper lip section adjoining the bottom end of the riser section, said free end of the angled keeper lip section being angled toward the back end of the step section; and
a plurality of clips adapted for engaging and supporting said tray, at least one of said clips including an angled aperture adapted for receiving the angled keeper lip of the tray, and at least another one of said clips including a mounting and support tab adapted for supporting the step section of the fray.
2. A threshold tray and clip system according to claim 1 , wherein said plurality of clips include at least one clip comprising
a face flange, and
a clip base having a front end, a back end, a right side and a left side, said clip base further including
a plurality of tabs configured for bending to an orientation perpendicular to said clip base, said tabs including
a mounting and support tab located at the back end of the clip base,
a mounting and locking flange located between the front end and back end of the clip base at the right side of the clip base,
a locking tab located near the front end of the clip base at the right side of the clip base, and
said face flange having a top end and a bottom end and being substantially perpendicular to, extending upwardly from and adjoining the clip base, said top end of the face flange adjoining the front end of the clip base, and
said angled aperture being formed between said face flange and said locking tab, said locking tab being bendable to an orientation perpendicular to and extending upwardly from said clip base.
3. A threshold tray and clip system according to claim 2 , wherein said mounting and support tab located at the back end of the clip base is bent to an orientation perpendicular to and extending upwardly from said clip base.
4. A threshold tray and clip system according to claim 3 , wherein said mounting and locking flange located between the front end and back end of the clip base is bent to an orientation perpendicular to and extending downwardly from said clip base.
5. A threshold fray and clip system according to claim 1 , wherein said plurality of clips include a plurality of mortar apertures adapted for receiving mortar during setting.
6. A threshold tray and clip system according to claim 1 , wherein said plurality of clips include at least one half-high block clip comprising
a face flange, and
a clip base having a front end, a back end, a right side and a left side, said clip base further including
a plurality of tabs perpendicular to said clip base, said tabs including
a mounting and support tab located at the back end of the clip base,
a mounting and locking flange located between the front end and back end of the clip base at the right side of the clip base, and configured to extend between abutting sides of adjacent half-high blocks,
a locking tab located near the front end of the clip base at the right side of the clip base, and
said face flange having a top end and a bottom end and being substantially perpendicular to, extending upwardly from and adjoining the clip base, said top end of the face flange adjoining the front end of the clip base, and
said angled aperture being formed between said face flange and said locking tab, said locking tab being perpendicular to and extending upwardly from said clip base.
7. A threshold tray and clip system according to claim 1 , wherein said plurality of clips include at least one chair block clip comprising
a face flange, and
a clip base having a top end, a bottom end, a front side and a back side, said clip base further including
a mounting and locking flange located between the top end and bottom end of the clip base, and configured to extend perpendicularly from the clip base in a direction opposite the face flange,
said face flange having an adjoined end and a free end and being substantially perpendicular to and adjoining the clip base, said adjoined end of the face flange adjoining the top end of the clip base.
8. A threshold tray and clip system comprising
a tray comprising an elongated form including a plurality of sections, said sections including
a planar step section with a front end, back end, left end, and right end; and
a riser section having a top end and a bottom end and being substantially perpendicular to, extending downwardly from and adjoining the step section, said top end of the riser section adjoining the front end of the planar step section; and
a kick section having a top end and a bottom end and being substantially perpendicular to, extending upwardly from and adjoining the step section, said bottom end of the kick section adjoining the back end of the planar step section; and
an angled keeper lip section having a top end and a free end and extending downwardly from and adjoining the riser section, said top end of the angled keeper lip section adjoining the bottom end of the riser section, said free end of the angled keeper lip section being angled toward the back end of the step section; and
a plurality of clips adapted for engaging and supporting said tray, including at least one chair block clip comprising
a face flange, and
a clip base having a top end, a bottom end, a front side and a back side, said clip base further including
a mounting and locking flange located between the top end and bottom end of the clip base, and configured to extend perpendicularly from the clip base in a direction opposite the face flange,
said face flange having an adjoined end and a free end and being substantially perpendicular to and adjoining the clip base, said adjoined end of the face flange adjoining the top end of the clip base.
9. A threshold tray and clip system according to claim 8 , wherein said plurality of clips include at least one clip comprising
a face flange, and
a clip base having a front end, a back end, a right side and a left side, said clip base further including
a plurality of tabs configured for bending to an orientation perpendicular to said clip base, said tabs including
a mounting and support tab located at the back end of the clip base,
a mounting and locking flange located between the front end and back end of the clip base at the right side of the clip base,
a locking tab located near the front end of the clip base at the right side of the clip base, and
said face flange having a top end and a bottom end and being substantially perpendicular to, extending upwardly from and adjoining the clip base, said top end of the face flange adjoining the front end of the clip base, and
an angled aperture being formed between said face flange and said locking tab, said locking tab being perpendicular to and extending upwardly from said clip base.
10. A threshold fray and clip system according to claim 9 , wherein said mounting and support tab located at the back end of the clip base is bent to an orientation perpendicular to and extending upwardly from said clip base.
11. A threshold fray and clip system according to claim 10 , wherein said mounting and locking flange located between the front end and back end of the clip base is bent to an orientation perpendicular to and extending downwardly from said clip base.
12. A threshold tray and clip system according to claim 11 , wherein said plurality of clips include a plurality of mortar apertures adapted for receiving mortar during setting.
13. A threshold fray and clip system according to claim 12 , wherein said plurality of clips include at least one half-high block clip comprising
a face flange, and
a clip base having a front end, a back end, a right side and a left side, said clip base further including
a plurality of tabs perpendicular to said clip base, said tabs including
a mounting and support tab located at the back end of the clip base,
a mounting and locking flange located between the front end and back end of the clip base at the right side of the clip base, and configured to extend between abutting sides of adjacent half-high blocks,
a locking tab located near the front end of the clip base at the right side of the clip base, and
said face flange having a top end and a bottom end and being substantially perpendicular to, extending upwardly from and adjoining the clip base, said top end of the face flange adjoining the front end of the clip base, and
said angled aperture being formed between said face flange and said locking tab, said locking tab being perpendicular to and extending upwardly from said clip base.
14. A step in a concrete floor, said step comprising
an elongated form including a plurality of sections, said sections including
a planar step section with an exposed surface and a back surface; and
a riser section having an exposed surface and a back surface, and including a top end and a bottom end and being substantially perpendicular to, extending downwardly from and adjoining the step section, said top end of the riser section adjoining the front end of the planar step section; and
a kick section having an exposed surface and a back surface, and including a top end and a bottom end and being substantially perpendicular to, extending upwardly from and adjoining the step section, said bottom end of the kick section adjoining the back end of the planar step section; and
a plurality of clips adapted for engaging and supporting said elongated form, including at least one chair block clip; and
wherein said plurality of clips are embedded in concrete and said elongated form is implanted in concrete with the exposed surfaces of the kick, riser and planar step section being substantially uncovered by concrete.