Gear grinding machine
To correct the tooth profile error of a ground gear, the wheel angle of a threaded grinding wheel is modified by dressing the threaded grinding wheel by a dressing device. To correct the helix form deviation of a ground gear, namely, to modify the helix angle of the gear, synchronization between the moving motion in the Z-direction of the threaded grinding wheel and the rotary motion of a table for installation of the gear is adjusted. When the helix form deviation is corrected by adjustment of the synchronization, a tooth profile change inevitably occurs. In consideration of the tooth profile change, correction of the tooth profile error by dressing is made.
1. A gear grinding machine, comprising:
a table on which a work is installed, and which rotates about a vertical axis;
a moving mechanism rotatably mounted with a threaded grinding wheel having threads spirally formed on an outer peripheral surface thereof, and arranged to move the threaded grinding wheel along an X-direction being a direction in which the threaded grinding wheel advances or retreats with respect to the table, a Z-direction being a vertical direction, and a Y-direction being a direction perpendicular to the X-direction and the Z-direction, and to turn the threaded grinding wheel in a Y-Z plane;
an NC device for numerically controlling a movement of the moving mechanism in order to control a position of the threaded grinding wheel mounted on the moving mechanism, and for numerically controlling a rotary motion of the table; and
a rotary dressing device having a disk-shaped dressing tool, and arranged such that when the rotary dressing device is set at a position where the table has been placed, the dressing tool contacts a flank of the threads of the threaded grinding wheel, while being rotationally driven, to perform dressing, and
wherein the NC device has
an input function unit for inputting a tooth profile error and a helix form deviation representing a dimensional error of a gear machined by the gear grinding machine,
a tooth profile deformation amount computing function unit for finding a tooth profile deformation amount generated in the gear when adjusting synchronization between a moving motion in a Z-axis direction of the threaded grinding wheel and the rotary motion of the table so as to correct the helix form deviation,
an addition function unit for adding the inputted tooth profile error and the tooth profile deformation amount to find a total tooth profile error,
a pressure angle error computing function unit for finding a pressure angle error corresponding to the total tooth profile error,
a helix angle modification amount computing function unit for finding a helix angle modification amount necessary for correcting the inputted helix form deviation, and
an NC control function unit for adjusting the synchronization between the moving motion in the Z-axis direction of the threaded grinding wheel and the rotary motion of the table so that a helix angle formed in the work is changed by the helix angle modification amount.
2. A gear grinding machine, comprising:
a table on which a work is installed, and which rotates about a vertical axis;
a moving mechanism rotatably mounted with a threaded grinding wheel having threads spirally formed on an outer peripheral surface thereof, and arranged to move the threaded grinding wheel along an X-direction being a direction in which the threaded grinding wheel advances or retreats with respect to the table, a Z-direction being a vertical direction, and a Y-direction being a direction perpendicular to the X-direction and the Z-direction, and to turn the threaded grinding wheel in a Y-Z plane;
an NC device for numerically controlling a movement of the moving mechanism in order to control a position of the threaded grinding wheel mounted on the moving mechanism, and for numerically controlling a rotary motion of the table; and
a rotary dressing device having a disk-shaped dressing tool, and arranged such that when the rotary dressing device is set at a position where the table has been placed, the dressing tool contacts a flank of the threads of the threaded grinding wheel, while being rotationally driven, to perform dressing, and
wherein the NC device has
an input function unit for inputting a tooth profile error and a helix form deviation representing a dimensional error of a gear machined by the gear grinding machine,
a tooth profile deformation amount computing function unit for finding a tooth profile deformation amount generated in the gear when adjusting synchronization between a moving motion in a Z-axis direction of the threaded grinding wheel and the rotary motion of the table so as to correct the helix form deviation,
an addition function unit for adding the inputted tooth profile error and the tooth profile deformation amount to find a total tooth profile error,
a pressure angle error computing function unit for finding a pressure angle error corresponding to the total tooth profile error,
a pressure angle modification amount computing function unit for finding a pressure angle modification amount necessary for correcting the pressure angle error,
a grinding wheel position correction amount computing function unit for finding a grinding wheel position correction amount corresponding to the pressure angle modification amount,
a helix angle modification amount computing function unit for finding a helix angle modification amount necessary for correcting the inputted helix form deviation, and
an NC control function unit for adjusting the synchronization between the moving motion in the Z-axis direction of the threaded grinding wheel and the rotary motion of the table so that a helix angle formed in the work is changed by the helix angle modification amount, and for modifying the position of the threaded grinding wheel by the grinding wheel position correction amount in correcting the tooth profile error by adjusting a position in the X-direction, a position in the Z-direction, and a turning position in the Y-Z plane of the threaded grinding wheel, while keeping the dressing tool in contact with the flank of the threads of the threaded grinding wheel.
3. A gear grinding machine, comprising:
a table on which a work is installed, and which rotates about a vertical axis;
a moving mechanism rotatably mounted with a threaded grinding wheel having threads spirally formed on an outer peripheral surface thereof, and arranged to move the threaded grinding wheel along an X-direction being a direction in which the threaded grinding wheel advances or retreats with respect to the table, a Z-direction being a vertical direction, and a Y-direction being a direction perpendicular to the X-direction and the Z-direction, and to turn the threaded grinding wheel in a Y-Z plane;
an NC device for numerically controlling a movement of the moving mechanism in order to control a position of the threaded grinding wheel mounted on the moving mechanism, and for numerically controlling a rotary motion of the table; and
a rotary dressing device having a disk-shaped dressing tool, and arranged such that when the rotary dressing device is set at a position where the table has been placed, the dressing tool contacts a flank of the threads of the threaded grinding wheel, while being rotationally driven, to perform dressing, and
wherein the NC device has
an input function unit for inputting a tooth profile error and a helix form deviation representing a dimensional error of a gear machined by the gear grinding machine,
a tooth profile deformation amount computing function unit for finding a tooth profile deformation amount generated in the gear when adjusting synchronization between a moving motion in a Z-axis direction of the threaded grinding wheel and the rotary motion of the table so as to correct the helix form deviation,
an addition function unit for adding the inputted tooth profile error and the tooth profile deformation amount to find a total tooth profile error,
a pressure angle error computing function unit for finding a pressure angle error corresponding to the total tooth profile error,
a pressure angle modification amount computing function unit for finding a pressure angle modification amount necessary for correcting the pressure angle error,
a lead correction amount computing function unit for finding a lead correction amount corresponding to the pressure angle modification amount,
a helix angle modification amount computing function unit for finding a helix angle modification amount necessary for correcting the inputted helix form deviation, and
an NC control function unit for adjusting the synchronization between the moving motion in the Z-axis direction of the threaded grinding wheel and the rotary motion of the table so that a helix angle formed in the work is changed by the helix angle modification amount, and for modifying a moving distance in the Y-direction of the threaded grinding wheel per rotation of the threaded grinding wheel by the lead correction amount to adjust the moving distance in the Y-direction of the threaded grinding wheel per rotation of the threaded grinding wheel.