IP Library › Granted Patent US 7,093,668
Granted Patent B2
US 7,093,668 · App. 11/257,210 · Granted Aug 22, 2006

Power tools

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Quick Facts
Patent No.
US 7,093,668
App. No.
11/257,210
Granted
Aug 22, 2006
Kind
B2
Abstract

An electrically powered hand tool is disclosed. The tool includes a motor, a power source, a work element and a controller. Various alternative features, embodiments and operative configurations are disclosed.

Claims (32)

1. An electrically powered hand drill/driver, comprising:

a rotatable work element adapted to receive a bit;

a motor adapted to drive the rotation of the work element during powered operation of the drill\driver;

a body having a housing containing at least the motor and a handle adapted to be gripped by a user while operating the drill/driver;

a power source adapted to deliver power to the motor;

at least one user input; wherein the at least one user input includes a trigger adapted to be depressed by a user to select powered operation of the drill/driver; and

an electronic motor controller electrically connected to the power source and the motor and configured to regulate rotation of the work element by controlling delivery of power to the motor from the power source, wherein the motor controller is adapted to be selectively configured between a plurality of operating modes, wherein the plurality of operating modes include an operating mode in which the motor controller is adapted to cause less than one revolution of rotation by the work element upon depression of the trigger.

2. The drill/driver of claim 1 , wherein the motor controller is adapted to cause sequential further rotation of the work element of less than one revolution upon sequential release and depression of the trigger.

3. The drill/driver of claim 1 , wherein upon continued depression of the trigger and completion of the less than one revolution of rotation by the work element, the motor controller is adapted to cause at least one additional rotation of the work element of less than one revolution, and further wherein the at least one additional rotation of the work element is preceded by a period in which the work element is not rotating.

4. The drill/driver of claim 3 , wherein the motor controller is adapted to precede the at least one additional rotation of the work element by a period in which the work element is not rotating and the trigger remains depressed.

5. The drill/driver of claim 3 , wherein the motor controller is adapted to precede the at least one additional rotation of the work element by a period in which the work element is not rotating and the trigger is released and then depressed.

6. The drill/driver of claim 1 , wherein the plurality of operating modes include a second operating mode in which the controller causes continuous rotation of the work element responsive to continued depression of the trigger.

7. The drill/driver of claim 6 , wherein the motor controller is further adapted to interrupt the continuous rotation of the work element if a predetermined torque threshold is reached.

8. The drill/driver of claim 1 , wherein the handle includes a base, wherein the power source includes a rechargeable battery, and further wherein the power source is adapted to be coupled to the base of the handle.

9. The drill/driver of claim 1 , wherein the drill/driver further includes a user interface having a display adapted to display information to a user about the operating mode of the motor controller.

10. The drill/driver of claim 9 , wherein the user interface includes a plurality of user input controls in communication with the controller, and further wherein the motor controller is adapted to transition between the plurality of operating modes responsive at least in part to inputs from the plurality of user input controls.

11. An electrically powered hand drill/driver, comprising:

a rotatable work element adapted to receive a bit;

a motor adapted to drive the rotation of the work element during powered operation of the drill\driver;

a body having a housing containing at least the motor and a handle adapted to be gripped by a user while operating the drill/driver;

a power source adapted to deliver power to the motor;

at least one user input; wherein the at least one user input includes a trigger adapted to be depressed by a user to select powered operation of the drill/driver; and

an electronic motor controller electrically connected to the power source and the motor and configured to regulate rotation of the work element by controlling the delivery of power to the motor from the power source, wherein the controller is configured to receive a signal when the trigger is depressed, and upon receipt of the signal from the trigger, the controller causes a predetermined number of torque impulses to be incrementally applied to the work element.

12. The drill/driver of claim 11 , wherein the predetermined number of torque impulses correspond to at least one revolution of the work element.

13. The drill/driver of claim 11 , wherein the predetermined number of torque impulses correspond to less than one revolution of the work element.

14. The drill/driver of claim 11 , wherein the drill/driver includes a user interface having at least one user input control in communication with the motor controller, and further wherein the predetermined number of torque impulses are determined responsive at least in part to user inputs to at least one user input control.

15. The drill/driver of claim 11 , wherein the motor controller is adapted to cause sequential delivery of a further predetermined number of torque impulses to the work element upon sequential release and depression of the trigger.

16. The drill/driver of claim 11 , wherein upon continued depression of the trigger and delivery of the predetermined number of torque impulses to the work element, the motor controller is adapted to cause the delivery of at least one additional predetermined number of torque impulses to the work element after a period in which the work element is not rotating.

17. The drill/driver of claim 16 , wherein the motor controller is adapted to precede the delivery of the at least one additional predetermined number of torque impulses to the work element by a period in which the work element is not rotating and the trigger remains depressed.

18. The drill/driver of claim 16 , wherein the motor controller is adapted to precede the delivery of the at least one additional predetermined number of torque impulses to the work element by a period in which the work element is not rotating and the trigger is released and then depressed.

19. The drill/driver of claim 11 , wherein the handle includes a base, wherein the power source includes a rechargeable battery, and further wherein the power source is adapted to be coupled to the base of the handle.

20. The drill/driver of claim 11 , further comprising a user interface with an electronic display and at least one user input control.

Continuity (7)
Division 1102164100 · Dec 23, 2004
Continuation 1038521500 · Mar 10, 2003
Continuation 0961538800 · Jul 13, 2000
Continuation In Part 0930216200 · Apr 29, 1999
Provisional Application 6014994400 · Aug 19, 1999
Provisional Application 6014439900 · Jul 16, 1999
Related Publication 20060037766A1 · Feb 23, 2006