IP Library › Granted Patent US 7,109,702
Granted Patent B2
US 7,109,702 · App. 10/490,725 · Granted Sep 19, 2006

Non-destructive inspection method

Assignees: Daihatsu Motor Co., Ltd.; Magnegraph Co., Ltd.
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Quick Facts
Patent No.
US 7,109,702
App. No.
10/490,725
Granted
Sep 19, 2006
Kind
B2
Abstract

A non-destructive inspection includes: magnetizing a target by a first magnetostatic field (S 2 ); shutting off the magnetostatic field (S 3 ); measuring, at measurement points, the transient change of a differential magnetic flux density of a first residual magnetic field of the target (S 4 ); obtaining a first time constant by the main time constant of the transient change at each measurement point (S 5 ); magnetizing the target by a second magnetostatic field (S 2 ); shutting off the second field (S 3 ); measuring, at the measurement points, the transient change of a differential magnetic flux density of a second residual magnetic field of the target (S 4 ); obtaining a second time constant by the main time constant of the transient change for each measurement point (S 5 ); and obtaining information about the internal structure of the target by the distribution differences between the first and the second time constants at the measurement points (S 7 ).

Claims (20)

1. A non-destructive inspection method including:

a step of magnetizing an inspection target by applying a first magnetostatic field to the target;

a step of shutting off the first magnetostatic field and measuring transient change in a differential magnetic flux density of a first residual magnetic field passing through the magnetized target, the measuring being performed at a plurality of measurement positions;

a step of obtaining a first time constant provided by a main time constant of the transient change for each of the measurement positions;

a step of magnetizing the target by applying a second magnetostatic field to the target;

a step of shutting off the second magnetostatic field and measuring transient change in a differential magnetic flux density of a second residual magnetic field passing through the magnetized target, the measuring being performed at each of the measurement positions;

a step of obtaining a second time constant provided by a main time constant of the transient change for each of the measurement positions; and

an information obtaining step of obtaining information about an internal structure of the target based on a difference between distribution of the first time constant and distribution of the second time constant at the measurement positions;

wherein the information about the internal structure in the information obtaining step is obtained based on a ratio function which is derived from a distribution function of the first time constant with the measurement position as a variable and a distribution function of the second time constant with the measurement position as a variable.

2. The method according to claim 1 , wherein the measurement positions are in a row facing the target.

3. The method according to claim 1 , wherein the target is a spot weld section in a jointed plate member made by spot welding two sheet metals.

4. The method according to claim 3 , wherein the information obtained in the information obtaining step includes information about a shape of nugget section included in the spot weld section.

5. A non-destructive inspection method comprising:

a scanning step including a cycle of magnetizing a target by applying a magnetostatic field to the target, shutting off the magnetostatic field to measure transient change in a differential magnetic flux density of a residual magnetic field which passes through the magnetized target at a plurality of measurement positions, and obtaining a main time constant of the transient change for each of the measurement positions, the cycle being repeatedly performed for each of a plurality of magnetostatic fields of different magnetic flux densities;

an analyzing step of analyzing a change that the main time constant undergoes at each measurement position as the plurality of magnetostatic fields are changed in the scanning step; and

an information obtaining step of obtaining information about an internal structure of the target based on an analysis result obtained by the analyzing step;

wherein in the analyzing step, at each of the measurement positions, a magnetic flux density of a critical magnetostatic field is determined, for which field the change of the main time constant during the scanning step with respect to changes in the magnetostatic field achieves a maximum value, and wherein in the information obtaining step, information about the internal structure of the target is obtained based on a distribution function of the critical magnetostatic field with the measurement positions as a variable.

6. The method according to claim 5 , wherein the measurement positions are in a row facing the target.

7. The method according to claim 5 , wherein the target is a spot weld section in a jointed plate member made by spot welding two sheet metals.

8. The method according to claim 7 , wherein the information about the internal structure obtained in the information obtaining step comprises information about a shape of a nugget section included in the spot weld section.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2009
From: MAGNEGRAPH CO., LTD. (50%)
To: NIPPON KOUATSU ELECTRIC CO., LTD. (50%)
Reel/Frame 023649/0934 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2004
From: IMAMOTO, KAZUNOBU; KIMURA, TAKASHI
To: DAIHATSU MOTOR CO., LTD.; MAGNEGRAPH CO., LTD.
Reel/Frame 014801/0653 →
Priority Claims (1)
JP 2001-292330 · Sep 25, 2001 · national
Continuity (1)
Related Publication 20050122099A1 · Jun 9, 2005