Method for manufacturing display panel
A glass substrate of a display panel onto which an organic electroluminescence (EL) element or the like is formed is sealed by affixing the glass substrate and a sealing glass via an adhesive therebetween. During this process, a pressure is applied between the glass substrate and the sealing glass so that a gap between the affixing surfaces achieves a target value and the adhesive is cured. The pressure is changed over time based on conditions such as the viscosity of the adhesive so that quick and precise sealing by the adhesive can be achieved.
1. A method for manufacturing a display panel, comprising:
providing an adhesive at positions to surround a formation region of a display element;
placing a sealing substrate to oppose an element substrate at a side onto which said display element is formed;
affixing said element substrate and said sealing substrate to each other;
pressing said element substrate and said sealing substrate together in a pressing period, said pressing period comprising a pressure changing period and a pressure retaining period; and
curing said adhesive,
wherein said element substrate and said sealing substrate are pressed with said adhesive in an uncured state therebetween after said element substrate and said sealing substrate are affixed;
wherein during said pressure changing period, pressure for pressing said substrates is continuously increased, and
wherein during said pressure retaining period, which follows said pressure changing period, a constant pressure which is higher than a pressure at a start of said pressure changing period immediately before said pressure retaining period is retained for pressing said element substrate and said sealing substrate.
2. A method for manufacturing a display panel according to claim 1 , wherein
said pressure is changed in stages.
3. A method for manufacturing a display panel aecording to claim 1 , wherein
said pressure is increased in stages.
4. A method for manufacturing a display panel according to claim 1 , wherein
said pressure is changed until a gap between said element substrate and said sealing substrate to be affixed with said adhesive in between reaches a target value.
5. A method for manufacturing a display panel according to claim 1 , wherein
said constant pressure retained in said pressure retaining period is a final pressure of a pressure changing period immediately before said pressure retaining period.
6. A method for manufacturing a display panel according to claim 1 , further comprising:
a plurality of said pressure changing period and a plurality of said pressure retaining period, wherein each of said pluralities are repeated; and
a duration of each of said plurality of pressure retaining periods is independently set to an arbitrary length.
7. A method for manufacturing a display panel according to claim 1 , further comprising
a plurality of said pressure changing period and a plurality of said pressure retaining period, wherein each of said pluralities are repeated; and
an amount of change in pressure for each of said plurality of pressure changing periods is independently set to an arbitrary value.
8. A method for manutbcturing a display panel according to claim 7 , wherein
said amount of change in pressure for a later pressure changing period among said plurality of pressure changing periods is smaller than said amount of change in pressure for an earlier pressure changing period.
9. A method for manufacturing a display panel according to claim 7 , wherein
a rate of change of pressure in at least one of said plurality of pressure changing periods differs from a rate of change of pressure in said other periods.
10. A method for manufacturing a display panel according to claim 1 , wherein
said pressure is changed over time through 3 repetitions of pressure changing periods in which pressure is changed and pressure retaining periods in which a constant pressure is retained.
11. A method for manufacturing a display panel according to claim 1 , wherein
said adhesive is an ultraviolet curable resin;
said ultraviolet curable resin is a cation polymerization type epoxy resin.
12. A method for manufacturing a display panel according to claim 1 , wherein
a temperature of said adhesive is controlled during when said element substrate and said sealing substrate are affixed with said adhesive therebetween.
13. A method for manufacturing a display panel according to claim 12 , wherein
prior to pressing said element substrate and said sealing substrate to be affixed, said temperature of said adhesive is raised to a predetermined temperature.
14. A method for manufacturing a display panel according to claim 12 , wherein
said element substrate and said sealing substrate are pressed with a pressure which changes over time while said temperature of said adhesive is being raised to a predetermined temperature.
15. A method for manufacturing a display panel according to claim 12 , wherein
said temperature of said adhesive to be controlled is a temperature that does not affect characteristic degradations of said display element.
16. A method for manufacturing a display panel according to claim 15 , wherein
said display element is an electroluminescence display element.
17. A method for manufacturing a display panel according to claim 16 , wherein
said electroluminescence display element is an organic electroluminescence element containing an organic compound in at least an emissive layer.
18. A method for manufacturing a display panel according to claim 12 , wherein
said temperature of said adhesive is controlled based on said pressure for pressing said element substrate and said sealing substrate after said affixing.
19. A method for manufacturing a display panel according to claim 17 , wherein
said temperature of said adhesive to be controlled is a temperature that does not affect characteristic degradations of said display element.
20. A method for manufacturing a display panel according to claim 1 , wherein
said pressure changing period and said pressure retaining period are alternately repeated for at least two times during said pressing period; and
a duration of a later one of a plurality of said pressure retaining periods is longer than that of an earlier one of said plurality of said pressure retaining periods.
21. A method for manufacturing a diaplay panel according to claim 20 , wherein
said constant pressure retained in each of said pressure retaining periods is a final pressure of a pressure changing period immediately before said pressure retaining period.
22. A method for manufacturing a display panel according to claim 1 , wherein
said pressure changing period and said pressure retaining period are alternately repeated for at least two times during said pressing period; and
durations of a plurality of said pressure retaining periods are equal to each other.
23. A method for manufacturing a display panel according to claim 22 , wherein
said constant pressure retained in each of said pressure retaining periods is a final pressure of a pressure changing period immediately before said pressure retaining period.
24. A method for manufacturing a diaplay panel according to claim 1 , wherein
said pressure changing period and said pressure retaining period are alternately repeated at least twice during said pressing period; and
of two consecutive periods, at least an initial pressure of a later period is greater than or equal to a final pressure of an earlier period.
25. A method for manufacturing a display panel according to claim 24 , wherein
among said repeated pressure retaining periods, a duration of a later period is longer than that of an earlier period.
26. A method for manufacturing a display panel according to claim 24 , wherein
among said repeated pressure retaining periods, a duration of an earlier period and a duration of a later period we equal to each other.
27. A method for manufacturing a display panel according to claim 1 , wherein
a curing process of said adhesive is performed under a maximum pressure during said pressing period.
28. A method for manufacturing a display panel according to claim 1 , wherein
a target pressure for pressing said substrates is continuously increased during said pressure changing period.
29. A method for manufacturing a display panel, comprising:
providing an adhesive at positions to surround a formation region of a display element;
placing a sealing substrate to oppose an element substrate at a side onto which said display element is formed:
affixing said element substrate and said sealing substrate to each other;
pressing said element substrate and said sealing substrate together in a pressing period, said pressing period comprising a pressure changing period and a pressure retaining period; and
curing said adhesive,
wherein said adhesive is an ultraviolet curable resin,
wherein said element substrate and said sealing substrate are pressed with said adhesive in an uncured state therebetween after said element substrate and said sealing substrate are affixed, and
wherein during said pressure changing period, pressure for pressing said substrates is continuously increased, and
wherein during said pressure retaining period, which follows said pressure changing period, a constant pressure which is higher than a pressure at a start of said pressure changing period immediately before said pressure retaining period is retained for pressing said element substrate and said sealing substrate.
30. A method for manufacturing a display panel according to claim 29 , wherein
a curing process of said adhesive is performed by irradiation of ultraviolet light under a maximum pressure said pressing period.
31. A method for manufacturing a display panel according to claim 29 , wherein
said pressure changing period and said pressure retaining period are alternately repeated at least twice during said pressing period; and
of two consecutive periods, at least an initial pressure of a later period is equal to or greater than a final pressure of a earlier period.
32. A method for manufacturing a display panel according to claim 31 , wherein
among said repeated pressure retaining periods, a duration of a later period is longer than that of an earlier period.
33. A method for manufacturing a display panel according to claim 31 , wherein
among said repeated pressure retaining periods, a duration of an earlier period and a duration of a later period are equal to each other.
34. A method for manufacturing a display panel according to claim 1 , wherein
a target pressure for pressing said substrates is continuously increased during said pressure changing period.