IP Library › Granted Patent US 7,135,828
Granted Patent B2
US 7,135,828 · App. 10/510,030 · Granted Nov 14, 2006

System and method for controlling a permanent magnet electric motor

Assignee: Turbocor, Inc.
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Quick Facts
Patent No.
US 7,135,828
App. No.
10/510,030
Granted
Nov 14, 2006
Kind
B2
Abstract

A system and method are provided for controlling a three-phased permanent magnet electric motor terminal voltages in relation to both changes in speed and torque of the permanent magnet electric motor, whereby phase currents are first rotated from a stationary frame to two decoupled current components in a rotor synchronous frame, which enable to derive a voltage along a quadrature axis and a voltage along a direct axis thereof, before rotating back the quadrature and direct axis voltages from the rotor synchronous frame to the stationary frame to yield the permanent magnet electric motor terminal voltages.

Claims (58)

1. A system for controlling a permanent magnet electric motor ( 12 ), comprising:

a motor controller ( 16 ), said motor controller ( 16 ) using phase currents of the permanent magnet electric motor ( 12 ) at a preset speed ω to generate voltage-controlling signals used to obtain changes in torque T of the permanent magnet electric motor ( 12 ); and

a power stage ( 14 ), said power stage ( 14 ) receiving the voltage-controlling signals from the motor controller ( 16 ) and feeding them back to the permanent magnet electric motor ( 12 ), wherein said motor controller ( 16 ) is a park vector rotator unit that generates continuously rotating angles.

2. The system for controlling a permanent magnet electric motor according to claim 1 , said system continuously responding to changes of the preset speed and torque of the permanent magnet electric motor ( 12 ) as well as to changes in ambient conditions.

3. A method for controlling a permanent magnet electric motor ( 12 ) comprising:

determining a current of each phase of the permanent magnet electric motor ( 12 ) at a preset speed ω;

obtaining voltage controlling signals at the preset speed ω in relation to changes in torque of the permanent magnet electric motor ( 12 ); and

feeding the voltage controlling signal back to the permanent magnet electric motor ( 12 ); computing a current torque T of the permanent magnet electric motor ( 12 );

wherein said computing a current torque T comprises rotating the currents of each phase of the permanent magnet electric motor by an angle −θ n to output two currents I d and I q , according to the following relations on a d-q axis fixed on a rotor axis of the permanent magnet electric motor ( 12 ):

I d =⅔ ×[i a ×cos(θ n )+ i b ×cos(θ n +120°)+ i c ×cos(θ n −120°)] and

I q =⅔ ×[i a ×sin(θ n )+ i b ×sin(θ n +120°)+ i c ×sin(θ n −120°)]

4. A method for controlling a permanent magnet electric motor ( 12 ) comprising:

determining a current of each phase of the permanent magnet electric motor ( 12 ) at a preset speed ω;

obtaining voltage controlling signals at the preset speed ω in relation to changes in torque of the permanent magnet electric motor ( 12 ); and

feeding the voltage controlling signal back to the permanent magnet electric motor ( 12 ), wherein said determining a current of each phase of the permanent magnet electric motor ( 12 ) comprising measuring a current of two phases thereof and calculating a current of a third phase using the relation:

∑

three

⁢

⁢

phases

⁢

i

=

0.

(

4

)

wherein said obtaining voltage controlling signals comprises:

computing a current rotating angle θ n+1;

computing two voltage outputs V q and V d ; and

rotating the voltage outputs V q and V d by the angle θ n+1 .

5. The method for controlling a permanent magnet electric motor according to claim 4 , wherein said computing a current rotating angle θ n+1 is done using a current torque T and a preset speed ω of the permanent magnet electric motor ( 12 ) with the formula θ n+1 =θ n +k 1 ×ω+k 2 ×T where k 1 and k 2 are constants.

6. The method for controlling a permanent magnet electric motor according to claim 5 , wherein said computing two voltage outputs V q and V d comprises:

computing the voltage output V q on a d-q axis fixed on a rotor axis: V q =PI(I*−I d )+k 3 ×I q where k 3 is a constant, “PI”referring to a proportional and integral operator, defined as follows: PI(x)=ax+b∫x dt where a and b are constants and integration is over time; and

computing the voltage output V d , according to the following equation on the d-q axis fixed on the rotor axis: V d =k 5 ×I d +k 4 ×I q ×ω where k 4 and k 5 are constants.

7. The method for controlling a permanent magnet electric motor according to claim 5 , wherein said obtaining voltage controlling signals comprises obtaining three voltage controlling signals V a , V b and V c according to the following equations:

V a =V d ×cos(θ n+1 )+ V q ×sin (θ n+1 ), V b =V d ×cos(θ n+1 +120°)+ V q ×sin(θ n+1 120°) and V c =V d ×cos(θ n+1 −120°) + V q ×sin(θ n+1 −120°).

8. A circuit for controlling a permanent magnet three-phases electric motor provided with a rotor and a stator, comprising:

a rotator allowing rotation of current signals of the phases of the permanent magnet electric motor ( 12 ) from a stationary frame to two decoupled current components in a rotor synchronous frame along a direct axis (I d ) and a quadrature axis (I q ) respectively;

a proportional and integral operator for deriving a voltage (V q ) along the quadrature axis and a voltage (V d ) along the direct axis;

a rotator allowing rotating the voltages V q and V d back from the rotor synchronous frame to the stationary frame to yield terminal voltages V a , V b and V c of the permanent magnet electric motor;

wherein a current rotating angle θ n+1 is computed using a current torque T and a preset speed ω of the permanent magnet electric motor with a formula as follows: θ n+1 =θ n +k 1 ×ω+k 2 ×T where k 1 and k 2 are constants.

9. A method for controlling a permanent magnet three-phases electric motor provided with a rotor and a stator, comprising:

rotating current signals of the phases of the permanent magnet electric motor ( 12 ) from a stationary frame to two decoupled current components in a rotor synchronous frame along a direct axis (I d ) and a quadrature axis (I q ) respectively;

deriving a voltage (V q ) along the quadrature axis therefrom;

deriving a voltage (V d ) along the direct axis;

rotating the voltages V q and V d back from the rotor synchronous frame to the stationary frame to yield terminal voltages V a , V b and V c of the permanent magnet electric motor;

wherein a current rotating angle θ n+1 is computed using a current torque T and a preset speed ω of the permanent magnet electric motor ( 12 ) with a formula as follows: θ n+1 =θ n +k 1 ×ω+k 2 ×T where k 1 and k 2 are constants.

10. A method for controlling a permanent magnet electric motor having three-phases each supporting a current i a , i b and i c respectively, comprising:

determining the currents i a , i b and i c ;

rotating the currents i a , i b and i c by an angle −θ n to yield currents I d and I q ;

computing a current torque of the permanent magnet electric motor ( 12 );

computing a current rotating angle θ n+1 ;

computing a voltage output V q ;

computing a voltage output V d ;

rotating the voltages V q and V d by the rotating angle θn+1 to yield three voltage controlling signals V a , V b and V c ; and

applying the voltage controlling signals V a , V b and V c to the permanent magnet electric motor;

wherein a current rotating angle θ n+1 is computed using the current torque T and a preset speed ω of the permanent magnet electric motor ( 12 ) with a formula as follows: θ n+1 =θ n +k 1 ×ω+k 2 ×T where k 1 and k 2 are constants.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2014
From: DANFOSS TURBOCOR COMPRESSORS B.V.
To: DANFOSS A/S
Reel/Frame 033678/0465 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2010
From: TURBOCOR INC.
To: DANFOSS TURBOCOR COMPRESSORS B.V.
Reel/Frame 024815/0122 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2004
From: LIN, HUAI
To: TURBOCOR, INC.
Reel/Frame 016528/0631 →
Priority Claims (1)
CA 2379732 · Apr 2, 2002 · national
Continuity (1)
Related Publication 20050174089A1 · Aug 11, 2005