IP Library Granted Patent US 7,141,639
Granted Patent B2
US 7,141,639 · App. 10/650,035 · Granted Nov 28, 2006

Ethylene copolymer

Assignee: Sumitomo Chemical Company, Limited
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Quick Facts
Patent No.
US 7,141,639
App. No.
10/650,035
Granted
Nov 28, 2006
Kind
B2
Abstract

An object of the present invention is to provide an ethylene-α-olefin copolymer excellent in extrusion molding processability and in the balance between the appearance and impact strength. This object is achieved by a copolymer of ethylene and α-olefin of from 4 to 20 carbon atoms having melt flow rate (MFR; unit is g/10 minutes), melt tension at 190° C. (MT; unit is cN), intrinsic viscosity ([η]; unit is dl/g), the chain length A and characteristic relaxation time at 190° C. (τ; unit is sec) which satisfy the specific relations.

Claims (23)

1. A copolymer of ethylene and α-olefin of from 4 to 20 carbon atoms having a melt flow rate (MFR) measured at 190° C. under a load of 21.18 N according to JIS K7210-1995 of from 1.4 to 10 g/10 minutes, a melt tension (MT) at 190° C., an intrinsic viscosity ([η]) and a chain length A satisfying following formulas (1) to (3),

a melt flow rate ratio (MFRR) of 60 or more that is calculated by dividing the melt flow rate measured at 190° C. under a load of 211.82 N according to JIS K7210-1995 by said MFR measured at 190° C. under a load of 21.18 N, and

an activation energy for melt flow of 54 kJ/mol or more, wherein the length A is a chain length at peak position of a logarithm normal distribution curve of a component having the highest molecular weight among logarithm normal distribution curves obtained by dividing a chain length distribution curve obtained by gel permeation chromatography measurement into at least two logarithm normal distribution curves,

2× MFR −0.59 <MT <20× MFR −0.59   formula (1)

1.02 ×MFR −0.094 <[η]<1.50 ×MFR 0.156   formula (2), and

3.30<log A <−0.0815×log( MFR )+4.05   formula (3).

2. The copolymer of ethylene and α-olefin according to claim 1 , wherein the activation energy for melt flow of not less than 60 kJ/mol.

3. The copolymer of ethylene and α-olefin according to claim 1 , wherein the melt flow rate (MFR) measured at 190° C. under a load of 21.18 N according to JIS K7210-1995 is from 1.65 to 10 g/10 minutes.

4. The copolymer of ethylene and α-olefin according to claim 1 , wherein the copolymer of ethylene and α-olefin has swell ratio (SR) and [η] satisfying the following formula (6) or (7):

when [η]<1.20, −0.91×[η]+2.232< SR <2,   formula (6), and

when [η]≧1.20, 1.17< SR< 2   formula (7).

5. A copolymer of ethylene and α-olefin of from 4 to 20 carbon atoms having:

a melt flow rate (MFR) measured at 190° C. under a load of 21.18 N according to JIS K7210-1995 of from 1.4 to 10 g/10 minutes, melt tension at 190° C. (MT), an intrinsic viscosity [η] and characteristic relaxation time at 190° C. (τ) satisfying the following formulas (1) (2) and 9 4),

a melt flow ratio (MFRR) of 60 or more that is calculated by dividing the melt flow rate measured at 190° C. under a load of 211.82 N according to JIS K7210-1995 by said MFR measured at 190° C. under a load of 21.18 N, and

an activation energy for melt flow of 54 kJ/mol or more,

2 ×MFR −0.59 <MT <20 ×MFR −0.59   formula (1)

1.02 ×MFR −0.094 <[η]<1.50 ×MFR 0.156   formula (2), and

2<τ<8.1× MFR −0.746   formula (4).

6. The copolymer of ethylene and α-olefin according to claim 5 , wherein the activation energy for melt flow of not less than 60 kJ/mol.

7. The copolymer of ethylene and 60-olefin according to claim 5 , wherein the melt flow rate (MFR) measured at 190° C. under a load of 21.18 N according to JIS K7210-1995 is from 1.65 to 10 g/10 minutes.

8. The copolymer of ethylene and α-olefin according to claim 5 , wherein the copolymer of ethylene and α-olefin has swell ratio (SR) and [η] satisfying the following formula (6) and (7):

when [η]<1.20, −0.91×[η]+2.232< SR <2,   formula (6), and

when [η]≧1.20, 1.17< SR <2   formula (7).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2004
From: ISEKI, YUKI; SUZUKI, YASURO; MITSUNO, TADAHIRO
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 014290/0523 →
Priority Claims (2)
JP 2002-256425 · Sep 2, 2002 · national
JP 2003-090846 · Mar 28, 2003 · national
Continuity (1)
Related Publication 20050192417A1 · Sep 1, 2005