Three piece basket carrier
A glued three piece folding basket carrier which has two partitions for dividing the carrier into six cells with each partition being constructed of a different material than used to construct the outside basket carrier. Each partition is glued to a handle panel and a divider flap on the end of the basket carrier and a to a side wall to form a bottle cell with walls that are perpendicular to the divider between the two sides of the carrier and which are also formed as part of the partition.
1. A method of assembling a basket carrier, comprising:
providing a basket structure blank and at least one partition blank, the basket structure blank comprising:
a first side panel; a first outside handle panel and a first inside handle panel foldably connected to the first side panel; a second side panel; a second outside handle panel and a second inside handle panel foldably connected to the second side panel; a first and a second end panel foldably connected to opposite sides of the first side panel; a third and a fourth end panel foldably connected to opposite sides of the second side panel; at least one bottom panel, and at least one alignment slot in at least one of the handle panels,
wherein the at least one partition blank comprises: a first partition panel and a second partition panel; a divider panel located between the first and second partition panels, the divider panel having a first divider panel extension cut into the first partition panel, and a second divider panel extension cut into the second partition panel; and at least one alignment slot or aperture in the divider panel;
aligning the at least one alignment slot or aperture in the divider panel with the at least one alignment slot in at least one of the handle panels using a locator; and
gluing the at least one partition blank to the basket structure blank.
2. The method of claim 1 , wherein the alignment slot or aperture in the partition blank is formed in an upper edge of the partition blank.
3. The method of claim 1 , wherein a handle is formed in at least one of the handle panels, the at least one alignment slot in at least one of the handle panels being disposed adjacent to the handle.
4. A method of assembling a basket carrier, comprising:
providing basket structure blank comprising:
side panels;
handle panels;
end panels;
at least one bottom panel;
at least one handle formed in at least one of the handle panels; and
at least one alignment slot or aperture in at least one of the handle panels;
providing at least one partition blank comprising:
a first partition panel and a second partition panel;
a divider panel located between the first and second partition panels; and
at least one alignment slot or aperture; and
aligning the partition blank with the basket structure blank by aligning the at least one alignment slot or aperture in the divider panel with the at least one alignment slot or aperture in at least one of the handle panels using a locator.
5. The method of claim 4 , wherein the at least one alignment slot or aperture in the partition blank comprises an alignment slot disposed at an upper edge of the divider panel.
6. The method of claim 5 , wherein the at least one alignment slot or aperture in the partition blank is located at a central upper portion of the at least one partition blank.
7. The method of claim 4 , wherein the at least one alignment slot or aperture in the partition blank comprises at least one aperture in an interior portion of the divider panel.
8. The method of claim 4 , wherein the at least one partition blank comprises two partition blanks.
9. The method of claim 4 , wherein the at least one alignment slot in at least one of the handle panels is disposed adjacent to and below the handle.
10. A method of assembling a basket crier, comprising:
providing basket structure blank comprising:
side panels;
handle panels;
end panels;
at least one bottom panel;
providing at least one partition blank comprising:
a first partition panel and a second partition panel;
a divider panel located between and foldably connected to the first and second
partition panels; and
a pair of alignment apertures formed in the divider panel;
aligning the partition blank with the basket structure blank by aligning the pair of alignment apertures in the divider blank with a locator; and
gluing the divider panel to at least one of the handle panels.
11. The method of claim 10 , wherein in the assembled carrier, the handle panels are arranged transversely to the end panels.
12. The method of claim 11 , wherein in the assembled carrier, the partition panels are arranged transversely to the divider panel.
13. The method of claim 12 , wherein the at least one partition blank comprises two partition blanks.
14. The method of claim 12 , wherein the basket structure blank further comprises a plurality of divider flaps, at least one divider flap being attached to each end panel, wherein the method further comprises gluing the first partition panel to one of the divider flaps.