Oven conveyor alignment system apparatus and method
An oven conveyor alignment system for maintaining a conveyor belt centered on its supporting rollers is disclosed. The system comprises a camera that generates an image of alignment and stores it as a digital pixel representation. Thus, the system is able to take advantage of new improvements in digital camera resolution. The image information is used by interactive software that is able to transmit an electrical signal to a tension adjustment assembly.
1. A method of maintaining oven conveyor alignment with respect to a terminal roller having two ends, wherein an oven conveyor belt has an elongated axis and the conveyor belt is rotating around the terminal roller, the method comprising:
providing an oven with an interior and a conveyor belt moving through the interior;
heating the interior of the oven to a temperature that is sufficient to cook food items moving on the conveyor belt within the oven;
cooking food items in the oven by moving the food items through the oven on the conveyor belt;
providing a camera having a primary camera housing;
providing a secondary camera housing;
protecting the camera by enclosing the camera and its primary camera housing within the secondary camera housing;
positioning and focusing the protected camera to view the oven conveyor belt alignment with respect to one of the ends of the terminal roller;
generating a digital image signal of the oven conveyor belt with respect to the end of the terminal roller; and
using the digital image signal to make necessary adjustments to the oven conveyor alignment.
2. The method of claim 1 , further comprising storing the digital image signal as a pixel representation of oven conveyor alignment with respect to the end of the terminal roller.
3. The method of claim 1 , further comprising repeatedly the generating a digital image signal of the oven conveyor according to a selected scan interval.
4. The method of claim 2 , wherein using the digital image signal to make necessary adjustments on the conveyor alignment comprises:
comparing the stored pixel representation of conveyor alignment to a coordinate system representing zero error in conveyor alignment to generate an electrical signal based on misalignment;
sending the electrical signal to a motor able to adjust tension on one of the ends of the terminal roller; and
adjusting the tension on one of the ends of the terminal roller to correct the misalignment.
5. The method of claim 1 , further comprising projecting the digital image signal on a video monitor for use by an operator.
6. The method of claim 1 wherein the step of positioning and focusing the protected camera is implemented by positioning the protected camera outside of the heated interior of the oven and within an area of the oven that is partially exposed to an ambient environment surrounding the oven.