Bag manufacturing system
A placement component rapidly moves individual bag blanks from a pack or magazine to a conveyor system in uniformly spaced relationship. Each bag blank has opposite surfaces. While the conveyor system continues to move the bags, opening tabs are automatically applied to opposite surfaces of each bag, followed by high speed application and cutting of sideways extending flexible closure strips. The bag blanks are moved continuously from the placement component to the high speed cutting section, as compared to incremental movement, for high speed manufacturing of specialized bags.
1. The method of manufacturing a bag, which comprises:
(1) placing bag blanks onto a conveyor with the individual bag blanks spaced uniformly along the conveyor, each bag blank having a body formed of opposing sidewalls having top and bottom ends and side edges;
(2) automatically applying an opening tab by a tab applicator to at least one sidewall of each bag blank at a location between the top and bottom ends and between the side edges of such bag blank as such bag blank is moved continuously by the conveyor past the applicator;
(3) automatically applying two lengths of closure strips to the opposite sidewalls of the bag blanks, respectively, in directly opposed relationship and adhered to the respective sidewalls as the bags are moved continuously by the conveyor, whereby the closure strips extend sideways across a bag blank and between adjacent blanks on the conveyor;
(4) while the bag blanks with applied closure strips continue to be moved by the conveyor, automatically severing opposed closure strips at locations between adjacent bag blanks, whereby the bag blanks are separated from each other, including severing opposed and abutting closure strips at locations between adjacent bags by a cooperating knife and anvil while moving the knife and anvil at the speed of movement of the bag blanks by the conveyor, and reciprocating the knife and anvil from an upstream position to a downstream position, severing the closure strips while movement of the knife and anvil in the downstream direction, and reciprocating the knife and anvil back to the upstream position; and
(5) discharging the bag blanks from the conveyor with the applied tabs and closure strips.
2. The method defined in claim 1 , including in step (1) automatically placing bag blanks onto a constantly moving conveyor in uniformly spaced position by picking individual blanks from a pack and placing the individual blanks consecutively on the conveyor in timed relationship.
3. The method defined in claim 1 , including in step (2) automatically applying two opening tabs to opposite sidewalls of the bag blank, respectively.
4. The method defined in claim 1 , including in step (3) automatically applying the two lengths of closure strips so as to extend partly over the opening tabs.
5. The method defined in claim 1 , including feeding the lengths of closure strips toward the opposite sidewalls of the bag blanks, respectively, applying adhesive to the closure strips, and bringing the closure strips together between pinch rolls to adhere the closure strips to the respective sidewalls of the bag blanks as such blanks are moved continuously by the conveyor.
6. The method defined in claim 1 , including in step (4) automatically sensing approach of a bag toward the knife and anvil and automatically triggering movement of the knife and anvil in a downstream direction for severance of the closure strips based on sensing of the bag blank.
7. The method defined in claim 1 , including in step (1) placing the bag blanks spaced uniformly along a portion of the conveyor, then transferring the blanks onto a second portion of the conveyor before step (2), each conveyor portion having at least one continuous belt.