Temperature controller and temperature control method, and heating wire therefor
View Patent ↗The present invention relates to a non-electromagnetic wave temperature controller for a heating cable and a method therefor, which can perform heating and temperature detection in a non-electromagnetic fashion without short-circuiting one end of the heating cable that is used in warmers, such as electric floors, electric mats and electric fomentation devices. Furthermore, the present invention relates to a temperature detection non-electromagnetic heating cable and a temperature controller, which can reduce the amount of heat and control temperature without using a separate temperature sensor when the temperature of the heating cable is controlled or an arbitrary portion of the heating cable is overheated, and can prevent a magnetic field from being generated in the heating cable without short-circuiting one end of electrical heating wires and intercept the generation of a leakage electric field.
1. A non-electromagnetic wave temperature controller for a heating cable, comprising:
a temperature control unit connected to the heating cable that includes first and second electrical heating wires arranged in parallel and a Negative Temperature Coefficient (NTC) thermistor, and configured to compare a temperature signal voltage, which is output from the first electrical heating wire, with a reference voltage and to output a temperature control signal;
a control rectification unit configured to return a heating current from an end of the second electrical heating wire connected to a power source through second and first ends of the first electrical heating wire toward the power source when conduction is achieved by control of the temperature control unit; and
a reverse overcurrent protection device including:
a first diode connected in parallel to the first electrical heating wire in a direction opposite to a direction of the heating current;
a zener diode connected in parallel to the heating current U-turn rectifier; and
a second diode connected in parallel to the second electrical heating wire in a direction opposite to a direction of the heating current;
wherein a fuse is cut by the reverse overcurrent protection device when an overcurrent is generated by short circuit of the control rectifier, and wherein the electrical heating wires realize a non-magnetic field state by canceling opposite magnetic fields during temperature detection and heating.
2. The non-electromagnetic wave temperature controller as set forth in claim 1 , further comprising a temperature voltage control unit for adjusting a temperature detection voltage that is applied to a first end of the first electrical heating wire.
3. The non-electromagnetic wave temperature controller as set forth in claim 2 , wherein the temperature control unit comprises:
a reference voltage generation unit for outputting the reference voltage;
a comparison and detection unit for comparing the temperature voltage with the reference voltage, and outputting a drive signal when the temperature voltage is higher than the reference voltage;
a trigger delay unit configured to be driven by the drive signal of the comparison and detection unit and to delay the trigger signal by a predetermined time; and
a trigger output unit for outputting trigger signals for the time by which the trigger delay unit delays the trigger signal.
4. The non-electromagnetic wave temperature controller as set forth in claim 2 , wherein the control rectification unit comprises a heating current U-turn rectifier between a second end of the first electrical heating wire and the second electrical heating wire.
5. The non-electromagnetic wave temperature controller as set forth in claim 4 , wherein the control rectification unit is disposed such that an anode thereof is connected to a first end of the first electrical heating wire in parallel with the temperature voltage control unit and a cathode thereof is connected to a power source side, arid further comprises a control rectifier that is turned on in response to a control signal from the temperature control unit.
6. The non-electromagnetic wave temperature controller as set forth in claim 2 , wherein the temperature voltage control unit comprises:
a resistor whose first end is connected to the power source; and
a temperature detection adjustment variable resistor connected between a second end of the resistor and a first end of the first electrical heating wire.
7. The non-electromagnetic wave temperature controller as set forth in claim 2 , wherein the temperature voltage control unit comprises:
first and second resistors connected in series to each other; and
a variable resistor connected between the first resistor and the second resistor; and
a third resistor whose first end is connected to the power source and whose second end is connected to a moving piece of the variable resistor;
wherein a first end of the first resistor is connected to the first electrical heating wire, a first end of the second resistor is connected to the second electrical heating wire at a same side, and input impedance is matched by adjusting a value of the variable resistor.
8. The non-electromagnetic wave temperature controller as set forth in claim 3 , wherein:
the temperature voltage control unit comprises a resistor for fixing a voltage that is applied to a first end of the first electrical heating wire; and
the reference voltage generation unit outputs a reference voltage that can be variably set.
9. The non-electromagnetic wave temperature controller as set forth in claim 8 , wherein the temperature control unit comprises:
an input unit for setting the reference voltage and delay time;
a control unit for performing control such that the trigger signal is delayed by the set delay time if the output temperature voltage is higher than the reference voltage;
a trigger output unit for outputting the trigger signal under control of the control unit; and
an output unit for outputting the received reference voltage and delay time under control of the control unit.
10. The non-electromagnetic wave temperature controller as set forth in claim 8 , wherein the control unit is a microcomputer chip for inputting and outputting an analog signal.
11. The non-electromagnetic wave temperature controller as set forth in claim 5 , wherein the temperature control unit and a gate of the control rectifier are connected to each other by photocouple Silicon Controlled Rectifier (SCR).
12. The non-electromagnetic wave temperature controller as set forth in claim 2 , wherein the temperature control unit comprises:
a discharge resistor connected in series to the gate of the control rectifier; a rectifier diode connected in series to the discharge resistor; a condenser connected in parallel between the gate bias resistor and the rectifier diode; a comparison zener diode; a gate excessive input limit resistor; an SCR whose anode is connected to the condenser and whose gate is connected to the gate excessive input limit resistor; an SCR gate bias resistor connected in parallel with the gate excessive input limit resistor and a gate of the SCR; and a charging current limit resistor connected in parallel between an anode of the SCR and the condenser.
13. The non-electromagnetic wave temperature controller as set forth in claim 12 , wherein:
a gate of the control rectifier is insulated by the photocouple SCR;
a light emitting side of the photocouple SCR is connected in series to the discharge resistor, and a light receiving side of the photocouple SCR is connected between a gate and anode of the control rectifier in series with the trigger resistor.
14. The non-electromagnetic wave temperature controller as set forth in claim 1 , further comprising:
a ground lighting indicator connected to a first end of the second electrical heating wire that is grounded; and
an inspection test point configured to prevent a surface electric field of the electrical heating wire by setting the ground lighting indicator at a turned-off position.