Control device for a conveyor
The invention relates to a control device for a conveyor comprising an elastomeric conveyor belt which is provided with a carrying side for transporting material and a pulley side and comprises, in particular an embedded strength support, an optoelectronic system for optically detecting the belt surface, in particular the carrying side thereof in such a way that it is possible to identify a damage during functioning and to stop the conveyor in the case of a critical situation of the conveyor belt and timely repair it, a process control computer which is connected to said optoelectronic system and used for evaluating all data and interacts, in particular with a traction control, and different other elements of the conveyor, namely a non-driven drum, carrying rollers, a supporting structure and, if necessary other components. The inventive device is characterised in that the totality of the conveyor belt is divided into terminal sectors and each sector is provided with a distinct address in such a way that the sector marking is formed and the detection of each marking is carried out in a contactless manner by means of a first sensing unit, each of the sections is defined by an initial marking whose detection is also contactlessly carried out by means of a second sensing unit, the movable element of the conveyor is provided with an encoding unit and the first and second sensing units and the encoding unit are connected to the process control computer.
1. Device for monitoring a conveyor, comprising:
a conveyor belt ( 1 ) made of elastomer material, having a carrying side for the goods to be conveyed, and a running side, whereby the conveyor belt has, in particular, an embedded strength support (e.g. steel ropes, woven fabric);
an optoelectronic system ( 3 ) that optically detects the belt surface, particularly the carrying side, in that it recognizes damage during operation, and if a critical state of the conveyor belt is reached, shuts the system down, so that repair measures can be initiated in timely manner;
a process computer ( 7 ) with which the optoelectronic system ( 3 ) is coupled, for the purpose of evaluating all of the data, whereby the processor is particularly connected with a drive control; as well as
other system parts, namely a non-driven drum ( 2 ), support rollers, support scaffolding, as well as any other components that might be necessary;
wherein
the entire conveyor belt ( 1 ) is divided into finite segments (X), whereby each segment is provided with a distinct address, so that segment marking occurs, whereby the detection of the address of the segment marking, in each instance, takes place without contact, by means of a first scanning unit;
the segments (X) are delimited by a start marking ( 6 ), in each instance, whereby the detection of the start marking, in each instance, also takes place without contact, by means of a second scanning unit;
a movable part of the conveyor is provided with an encoder ( 5 ), and
the first and the second scanning unit as well as the encoder are coupled with the process computer.
2. Device according to claim 1 , wherein the segments (X) are divided at a distance having a length of 10 m to 500 m.
3. Device according to claim 1 , wherein the address of the segment marking as well as the start marking ( 6 ) are located within the belt surface, particularly within the carrying side, in its edge region.
4. Device according to claim 1 , wherein the address of the segment marking and the start marking ( 6 ) are separate marking systems.
5. Device according to claim 4 , wherein the address of the segment marking is situated in the vicinity of the start marking ( 6 ).
6. Device according to claim 1 , wherein the address of the segment marking and the start marking ( 6 ) form a uniform marking system.
7. Device according to claim 1 , wherein the address of the segment marking is a transponder, whereby the first scanning unit comprises an antenna ( 12 ) and a transponder reader ( 13 ).
8. Device according to claim 1 , wherein the address of the segment marking and/or the start marking ( 6 ) is/are formed by at least one notch, color strip, reflection zone, metal particle, or permanent magnet.
9. Device according to claim 1 , wherein the address of the segment marking and/or the start marking ( 6 ) is a code, particularly under the aspect of mechanical, optical, magnetic, electrically conductive, or radioactive detection.
10. Device according to claim 9 , wherein the code is a bar code or is structured similar to a bar code.
11. Device according to claim 9 , wherein the code consists of a small permanent magnet, particularly in the form of a serial arrangement.
12. Device according to claim 8 , wherein the first and second scanning unit are a common detection system, particularly in the form of a read head ( 4 ).
13. Device according to claim 1 , wherein the encoder ( 5 ) is driven by the conveyor belt ( 1 ) itself.
14. Device according to claim 1 , wherein the encoder ( 5 ) is driven by way of the axle of a non-driven drum ( 2 ).