IP Library Granted Patent US 7,276,141
Granted Patent B2
US 7,276,141 · App. 10/628,400 · Granted Oct 2, 2007

Hydrogen gas sensor

Assignee: NGK Spark Plug Co., Ltd.
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Quick Facts
Patent No.
US 7,276,141
App. No.
10/628,400
Granted
Oct 2, 2007
Kind
B2
Abstract

A hydrogen gas sensor capable of accurately measuring hydrogen concentration of a measurement gas atmosphere in the presence of a variety of interfering gasses such as H 2 O and CO. In the hydrogen gas sensor, the flow sectional area of a diffusion-rate limiting portion 6 is rendered small; the electrode surfaces of first and second electrodes 3 and 4 are rendered large; and/or a solution containing a polymer electrolyte which may be identical to that of a proton-conductive layer 2 is applied onto the surfaces of the first and second electrodes 3 and 4 to thereby form a layer containing the polymer electrolyte. Thus, the rate of conduction of protons from the first electrode 3 to the second electrode 4 becomes greater than the rate at which protons are derived from hydrogen which is introduced onto the first electrode 3 via the diffusion-rate limiting portion 6.

Claims (24)

1. A hydrogen gas sensor comprising:

a proton-conductive layer formed of a polymer electrolyte;

first and second electrodes provided in contact with the proton-conductive layer;

a diffusion-rate limiting portion disposed between the first electrode and an atmosphere of a gas under measurement containing hydrogen; and

a circuit for applying a voltage between the first and second electrodes such that hydrogen introduced from the atmosphere via the diffusion-rate limiting portion undergoes dissociation, decomposition, or reaction to produce protons on the first electrode, and for determining the hydrogen concentration of the gas under measurement based on a saturation current which flows as a result of conduction of protons from the first electrode to the second electrode via the proton-conductive layer;

said sensor having a proton-conducting rate from the first electrode to the second electrode that is greater than a rate at which protons derived from hydrogen are introduced onto the first electrode via the diffusion-rate limiting portion, and

wherein the gas-diffusion resistance of the diffusion-rate limiting portion is set such that current (a)>current (b):

current (a) is a current flowing between the first and second electrodes upon application of a voltage of 50 mV or higher between the first and second electrodes in a state in which the gas-diffusion resistance of the diffusion-rate limiting portion is 0.9 mA/mm 2 or more with current conversion at H 2 =40% and the measurement gas has a H 2 O concentration of 10% or less at 80° C. or a CO concentration of 1,000 ppm or greater; and

current (b) is a saturation current flowing between the first and second electrodes in a state in which the gas-diffusion resistance of the diffusion-rate limiting portion is less than 0.9 mA/mm 2 with current conversion at H 2 =40% and the measurement gas has a H 2 O concentration of 15% or greater at 80° C. or a CO concentration of 800 ppm or less.

2. The hydrogen gas sensor as claimed in claim 1 , wherein the diffusion-rate limiting portion comprises a dense body having a through-hole having an opening diameter of 1 μm or higher.

3. The hydrogen gas sensor as claimed in claim 2 , wherein the opening diameter of the trough-hole is 30 μm or higher.

4. The hydrogen gas sensor as claimed in claim 2 , wherein the opening diameter of the through-hole is 1 μm or higher and 70 μm or lower.

5. A hydrogen gas sensor comprising:

a proton-conductive layer formed of a polymer electrolyte;

first and second electrodes and a reference electrode provided in contact with the proton-conductive layer;

a diffusion-rate limiting portion disposed between the first electrode and an atmosphere of a gas under measurement containing hydrogen; and

a circuit for applying a voltage between the first and second electrodes such that a constant voltage develops between the first electrode and the reference electrode, and such that hydrogen gas introduced from the atmosphere via the diffusion-rate limiting portion undergoes dissociation, decomposition, or reaction to produce portions on the first or second electrode, and for detecting the hydrogen concentration of the gas under measurement based on a saturation current which flows as a result of conduction of protons via the proton-conductive layer; wherein

said sensor having a proton conducting rate from the first electrode to the second electrode that is greater than a rate at which protons derived from hydrogen are introduced onto the first electrode via the diffusion-rate limiting portion, and

wherein the gas-diffusion resistance of the diffusion-rate limiting portion is set such that current (a)>current (b):

current (a) is a current flowing between the first and second electrodes upon application of a voltage of 50 mV or higher between the first and second electrodes in a state in which the gas-diffusion resistance of the diffusion-rate limiting portion is 0.9 mA/mm 2 or more with current conversion at H 2 =40% and the measurement gas has a H 2 O concentration of 10% or less at 80° C. or a CO concentration of 1,000 ppm or greater;

current (b) is a saturation current flowing between the first and second electrodes in a state in which the gas-diffusion resistance of the diffusion-rate limiting portion is less than 0.9 mA/mm 2 with current conversion at H 2 =40% and the measurement gas has a H 2 O concentration of 15% or greater at 80° C. or a CO concentration of 800 ppm or less.

6. The hydrogen gas sensor as claimed in claim 5 , wherein the diffusion-rate limiting portion comprises a dense body having a through-hole having an opening diameter of 1 μm or higher.

7. The hydrogen gas sensor as claimed in claim 6 , wherein the opening diameter of the through-hole is 30 μm or higher.

8. The hydrogen gas sensor as claimed in claim 6 , wherein the opening diameter of the through-hole is 1 μm or higher and 70 μm or lower.

Priority Claims (2)
JP 11-333422 · Nov 24, 1999 · national
JP 2000-307375 · Oct 6, 2000 · national
Continuity (2)
Continuation 0971622500 · Nov 21, 2000
Related Publication 20040026265A1 · Feb 12, 2004