Collimated ionizer and method
An air ion collimator is added to ionizers with integrated fans that are used to remove static charge. Three mechanisms minimize air ion losses through recombination. Hence, the collimator increases the air ions that are available for charge removal. First, reducing turbulence slows air ion mixing. Second, air entrainment into fast moving air ion zones further slows the rate of air ion losses by dilution. The rate of recombination reaction slows with decreasing ion density. Third, vanes within the collimator delay mixing. In addition to conserving air ions, the collimator directs more ions to the target. Air ions lost to grounding are reduced. Again, more air ions are available to remove static charge from the target.
1. Apparatus for generating air ions, the apparatus comprising:
a housing having an air inlet and an air outlet;
a fan within the housing including a plurality of blades rotatable about an axis for moving a stream of air from the inlet through the outlet in a direction substantially along the axis;
an air ionizer disposed within the housing intermediate the inlet and outlet for producing air ions within the stream of air flowing through the outlet; and
an ion collimator disposed at the outlet in the stream of air flowing therethrough, the collimator including an outer shell dimensioned to confine the flow of air therethrough and including a plurality of vanes extending radially inwardly from the outer shell toward a central region thereof, the vanes each including a surface substantially oriented in the direction along the axis.
2. The apparatus according to claim 1 in which the collimator contains 2 to 20 vanes.
3. The apparatus according to claim 2 in which the collimator vanes comprise flat planes oriented radially outward from the central region.
4. The apparatus according to claim 2 in which the collimator vanes comprise curved surfaces oriented radially outward from the central region.
5. The apparatus according to collimated ionizer claim 2 in which the collimator contains 4 to 8 vanes.
6. The apparatus according to claim 1 in which the air ionizer includes a plurality of ionizer electrodes disposed within the housing between the air inlet and air outlet for producing air ions to flow in the air stream in response to ionizing voltage supplied thereto.
7. The apparatus according to claim 6 in which the plurality of ionizer electrodes are positioned upstream of the fan.
8. The apparatus according to claim 1 in which the vanes are substantially as long in the direction along the axis as the outer shell, with a length of approximately 0.1 to 2.0 times a diameter of the outer shell.
9. The apparatus according to claim 8 in which the length of the vanes is substantially 0.5 to 2.0 times the diameter of the outer shell.
10. The apparatus according to claim 1 in which the vanes and outer shell are formed of electrically insulating material.
11. The apparatus according to claim 1 in which the vanes and outer shell are formed of static dissipative material.
12. Apparatus for generating ions, the apparatus comprising:
means for moving a stream of air in a selected direction;
means for generating air ions in the moving stream;
means for collimating the stream of moving air including a confining channel and a plurality of vanes therein having surfaces disposed in the stream of air in substantial alignment with the selected direction and radially-oriented extending inwardly toward a central region of the channel within the stream of air for directing the stream of air flowing through the channel.
13. A method of neutralizing static charge on an object from a remote location, comprising the steps of:
forming at the remote location a stream of air moving toward the object; generating ions at the remote location in the air moving toward the object;
passing the stream of air and the ions therein through a confining channel disposed intermediate the remote location and the object and aligned with the stream of moving air, the channel including radially-oriented vanes extending inwardly toward a substantially central region of the moving air stream.
14. The method according to claim 13 in which the confining channel includes a plurality of sectors formed between vanes having radially-decreasing cross-sectional dimensions in directions extending substantially toward the central region.