IP Library › Granted Patent US 7,317,863
Granted Patent B2
US 7,317,863 · App. 11/491,336 · Granted Jan 8, 2008

Fiber optic cable breakout configuration with retention block

Assignee: ADC Telecommunications, Inc.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,317,863
App. No.
11/491,336
Filed
Jul 21, 2006
Granted
Jan 8, 2008
Kind
B2
Art Unit
2874
USPC
385/135
Abstract

The present disclosure relates to a telecommunications cable including a distribution cable and a tether that branches from the distribution cable at a mid-span breakout location. A flexible closure covers the mid-span breakout location. Within the closure, fibers are broken out from the distribution cable and spliced to fibers of the tether. The lengths of broken out fibers within the flexible closure are provided with sufficient excess fiber length to allow the closure to be readily bent/flexed in any direction without damaging the fibers.

Claims (35)

1. A telecommunications cable comprising:

a distribution cable including a cable jacket and a plurality of buffer tubes positioned within the cable jacket, the plurality of buffer tubes including a first buffer tube, the distribution cable including a mid-span location where a portion of the cable jacket has been removed and where at least the first buffer tube includes a fiber access location;

a closure including an overmold that surrounds the distribution cable and covers the mid-span location, the closure being factory installed, the overmold being elongated along a length that extends along the distribution cable;

a tether that branches from the distribution cable at the closure, the tether including a tether jacket, a tether buffer tube positioned within the jacket and at least one strength member;

a tether retention block affixed to the distribution cable, the tether buffer tube passing through the retention block and at least the strength member of the tether being affixed to the retention block, the overmold covering at least a portion of the tether retention block;

a first optical fiber that extends through the first buffer tube of the distribution cable, the first optical fiber being routed out of the first buffer tube through the fiber access location;

a second optical fiber that extends through the tether buffer tube, the second fiber being routed into the closure; and

the first optical fiber being spliced to the second optical fiber at a splice location located within the closure to form a spliced length of optical fiber extending through the closure.

2. The telecommunications cable of claim 1 , wherein the spliced length of optical fiber has an excess fiber length range of about 2-5%.

3. The telecommunications cable of claim 1 , wherein the tether retention block is strapped to the distribution cable.

4. The telecommunications cable of claim 1 , wherein the tether retention block is clamped to the distribution cable.

5. The telecommunications cable of claim 1 , wherein a portion of the retention block is not covered by the overmold.

6. The telecommunications cable of claim 1 , wherein a mechanical interlock exists between the retention block and the overmold.

7. The telecommunications cable of claim 6 , wherein the mechanical interlock includes a groove defined about an exterior of the tether retention block, and the mechanical interlock also includes a portion of the overmold that is molded into the groove.

8. The telecommunications cable of claim 1 , wherein the strength member is adhesively affixed to the tether retention block.

9. The telecommunications cable of claim 8 , wherein the tether buffer tube is adhesively secured to the tether retention block.

10. The telecommunications cable of claim 9 , wherein the tether retention block defines a first groove for receiving the strength member and a second groove for receiving the tether buffer tube.

11. The telecommunications cable of claim 1 , wherein the tether retention block includes a sleeve in which a jacketed portion of the tether is received, a first groove for receiving a portion of the strength member that extends beyond the jacketed portion of the tether, and a second groove for receiving a portion of the tether buffer tube that extends beyond the jacketed portion of the tether.

12. The telecommunications cable of claim 11 , wherein the strength member and the tether buffer tube are respectively adhesively secured within the first and second grooves.

13. The telecommunications cable of claim 1 , wherein the tether has a flat cable configuration including first and second strength members positioned on opposite sides of the tether buffer tube, wherein the tether retention block includes a sleeve in which a jacketed end portion of the tether is received, wherein the retention block also defines a central channel and two side channels positioned on opposite sides of the central channel, wherein portions of the strength members that extend beyond the jacketed end portion of the tether are received within the side channels of the retention block, and wherein a portion of the tether buffer tube that extends beyond the jacketed end portion of the tether is received within the central channel of the retention block.

14. The telecommunications cable of claim 13 , wherein the retention block includes a base and a cover, wherein the side channels of the retention block are defined by opposing grooves provided at the base and at the cover, wherein the central channel is defined by opposing grooves provided at the base and the cover, and wherein adhesive is provided between the base and the cover.

15. The telecommunications cable of claim 1 , wherein the telecommunications cable is sized to be pulled through a conduit having a 1.25 inch inner diameter.

16. The telecommunications cable of claim 1 , wherein the tether is a stub cable or a drop cable.

17. A telecommunications cable comprising:

a distribution cable including a distribution cable jacket and a plurality of buffer tubes positioned within the cable jacket, the plurality of buffer tubes including a first buffer tube, the distribution cable including a mid-span location where a portion of the distribution cable jacket has been removed and where at least the first buffer tube includes a fiber access location;

a tether that branches from the distribution cable, the tether including a tether jacket, a tether buffer tube positioned within the jacket and at least one strength member;

a tether retention block affixed to the distribution cable, the tether buffer tube passing through the retention block and at least the strength member of the tether being affixed to the retention block;

a protective sleeve that extends along the mid-span location wherein the portion of the distribution cable jacket has been removed, the protective sleeve including a first end that overlaps the distribution cable jacket and a second end that overlaps the tether retention block;

an overmold that covers the protective sleeve;

a first optical fiber that extends through the first buffer tube of the distribution cable, the first optical fiber being routed out of the first buffer tube through the fiber access location;

a second optical fiber that extends through the tether buffer tube, the second fiber being routed into the flexible closure; and

the first optical fiber being spliced to the second optical fiber at a splice location located within the protective sleeve.

18. The telecommunications cable of claim 17 , further comprising clips for securing the protective sleeve to the distribution cable.

19. The telecommunications cable of claim 17 , further comprising stiffeners for providing the protective sleeve with regions of increased crush resistance.

20. The telecommunications cable of claim 19 , wherein the stiffeners are separate pieces from the protective sleeve.

Assignments (13)
RELEASE OF SECURITY INTEREST Recorded Aug 6, 2026
From: RUNWAY GROWTH FINANCE CORP.
To: ONWARD MEDICAL N.V.
Reel/Frame 076114/0756 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME 049905/0504 Recorded Dec 19, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: ARRIS ENTERPRISES LLC (F/K/A ARRIS ENTERPRISES, INC.); ARRIS TECHNOLOGY, INC.; ARRIS SOLUTIONS, INC.; COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; RUCKUS WIRELESS, LLC (F/K/A RUCKUS WIRELESS, INC.)
Reel/Frame 071477/0255 →
TERM LOAN SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; ARRIS ENTERPRISES LLC; ARRIS TECHNOLOGY, INC.; RUCKUS WIRELESS, INC.; ARRIS SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049905/0504 →
ABL SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC; ARRIS ENTERPRISES LLC; ARRIS TECHNOLOGY, INC.; RUCKUS WIRELESS, INC.; ARRIS SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 049892/0396 →
PATENT SECURITY AGREEMENT Recorded Jul 3, 2019
From: COMMSCOPE TECHNOLOGIES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 049892/0051 →
RELEASE OF SECURITY INTEREST Recorded Apr 9, 2019
From: JPMORGAN CHASE BANK, N.A.
To: REDWOOD SYSTEMS, INC.; ALLEN TELECOM LLC; ANDREW LLC; COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC
Reel/Frame 048840/0001 →
RELEASE OF SECURITY INTEREST Recorded Apr 9, 2019
From: JPMORGAN CHASE BANK, N.A.
To: REDWOOD SYSTEMS, INC.; ALLEN TELECOM LLC; ANDREW LLC; COMMSCOPE, INC. OF NORTH CAROLINA; COMMSCOPE TECHNOLOGIES LLC
Reel/Frame 049260/0001 →
PATENT SECURITY AGREEMENT (ABL) Recorded Jan 13, 2016
From: COMMSCOPE TECHNOLOGIES LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 037514/0196 →
PATENT SECURITY AGREEMENT (TERM) Recorded Jan 13, 2016
From: COMMSCOPE TECHNOLOGIES LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 037513/0709 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 29, 2015
From: COMMSCOPE EMEA LIMITED
To: COMMSCOPE TECHNOLOGIES LLC
Reel/Frame 037012/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2015
From: TYCO ELECTRONICS SERVICES GMBH
To: COMMSCOPE EMEA LIMITED
Reel/Frame 036956/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2015
From: ADC TELECOMMUNICATIONS, INC.
To: TYCO ELECTRONICS SERVICES GMBH
Reel/Frame 036060/0174 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2006
From: LU, YU; MILLEA, KEITH; GNIADEK, JEFF
To: ADC TELECOMMUNICATIONS, INC.
Reel/Frame 018124/0501 →
Continuity (2)
Provisional Application 6078128000 · Mar 9, 2006
Related Publication 20070212009A1 · Sep 13, 2007