Method and apparatus for maintaining multi-component sample gas constituents in vapor phase during sample extraction and cooling
An apparatus and method for diluting and cooling that is extracted from high temperature and/or high pressure industrial processes. Through a feedback process, a specialized, CFD-modeled dilution cooler is employed along with real-time estimations of the point at which condensation will occur within the dilution cooler to define a level of dilution and diluted gas temperature that results in a gas that can be conveyed to standard gas analyzers that contains no condensed hydrocarbon compounds or condensed moisture.
1. A method for diluting a heated, pressurized gas sample comprising at least one condensable component, the method comprising the steps of:
decompressing said heated, pressurized gas sample, forming a depressurized heated gas sample;
determining a concentration of said at least one condensable component in said depressurized heated gas sample;
determining a minimum dilution ratio at a predetermined gas sample temperature at which condensation of said at least one condensable component is precluded;
introducing said depressurized gas sample and a heated inert gas separately through a coaxial nozzle into a mixing zone of a dilution cooler chamber having a gas sample/inert gas inlet and a dilute sample gas outlet, said mixing zone formed by a porous conduit disposed within said dilution cooler chamber providing fluid communication between said gas sample/inert gas inlet and said dilute sample gas outlet; and
introducing an inert dilution gas into said mixing zone in an amount sufficient to achieve said minimum dilution ratio, forming a dilute gas sample.
2. A method in accordance with claim 1 , wherein said heated, pressurized gas sample is a syngas output from a gasification process.
3. A method in accordance with claim 1 , wherein said inert gas is selected from the group consisting of nitrogen, argon, neon, helium, krypton, xenon, and mixtures thereof.
4. A method in accordance with claim 1 , wherein said minimum dilution ratio is determined with a computational flow dynamic model for said dilution cooler chamber.
5. A method in accordance with claim 1 , wherein said inert dilution gas is introduced into said mixing zone through a second porous conduit disposed within said dilution cooler chamber.
6. A method in accordance with claim 1 , wherein said depressurized gas sample and said heated inert gas are at a substantially identical temperature.