IP Library › Granted Patent US 7,372,712
Granted Patent B2
US 7,372,712 · App. 11/756,398 · Granted May 13, 2008

Multiple inverter system with single controller and related operating method

Assignee: GM Global Technology Operations, Inc.
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Quick Facts
Patent No.
US 7,372,712
App. No.
11/756,398
Granted
May 13, 2008
Kind
B2
Abstract

Methods for controlling a multiple DC-to-AC inverter system, which is suitable for an electric or hybrid vehicle application, are disclosed. In one embodiment, if an inverter fails or suffers from degraded performance (faulty inverter), the faulty inverter is disabled and drive signals to a healthy inverter that is coupled to the faulty inverter are updated such that the healthy inverter can remain active without being driven into an over-current condition.

Claims (33)

1. A method for controlling a multiple DC-to-AC inverter system of a vehicle having a plurality of inverters, the method comprising:

generating a fault status for a faulty inverter among the plurality of inverters if the faulty inverter fails or suffers from degraded performance;

detecting the fault status for the faulty inverter;

disabling the faulty inverter in response to detection of the fault status to prevent loss of drive power in the vehicle;

determining new operating parameters for a healthy inverter among the plurality of inverters; and

generating an updated gate drive signal set for the healthy inverter, the updated gate drive signal set being influenced by the new operating parameters.

2. The method according to claim 1 , wherein the determining step further comprises:

recalculating a current reference for reduced overall performance with the faulty inverter disabled and the healthy inverter enabled;

recalculating electrical quantities that depend upon the current reference; and

calculating updated load current requirements that account for the disabling of the faulty inverter.

3. The method according to claim 2 , wherein the electrical quantities comprise voltage feed-forward terms of an electric motor control algorithm for the vehicle.

4. The method according to claim 1 , wherein the updated gate drive signal set operates to disable the faulty inverter.

5. A method for controlling a multiple DC-to-AC inverter system having a plurality of inverters, the method comprising:

generating a fault status if a faulty inverter among the plurality of inverters fails or suffers from degraded performance;

detecting the fault status for the faulty inverter;

disabling the faulty inverter in response to detection of the fault status to prevent an over-current condition in a healthy inverter;

recalculating a current reference for reduced overall performance with the faulty inverter disabled and the healthy inverter enabled;

recalculating electrical quantities that depend upon the current reference;

calculating updated load current requirements that account for the disabling of the faulty inverter; and

generating an updated gate drive signal set for the healthy inverter, the updated gate drive signal set being influenced by the current reference, the electrical quantities, and the updated load current requirements.

6. The method according to claim 5 , wherein the electrical quantities comprise voltage feed-forward terms of an electric motor control algorithm for the vehicle.

7. The method according to claim 5 , wherein the updated gate drive signal set operates to disable the faulty inverter.

8. A system for controlling a multiple DC-to-AC inverter system of a vehicle having a plurality of inverters, the system comprising:

means for generating a fault status if an inverter fails or suffers from degraded performance;

means for detecting the fault status for a faulty inverter among a plurality of inverters;

means for disabling the faulty inverter in response to detection of the fault status to prevent loss of drive power in a vehicle;

means for determining new operating parameters for a non-faulty inverter among the plurality of inverters; and

means for generating an updated gate drive signal set for the non-faulty inverter, the updated gate drive signal set being influenced by the new operating parameters.

9. The system according to claim 8 , wherein the means for determining the new operating parameters further comprises means for recalculating a current reference for reduced overall performance with the faulty inverter disabled and the non-faulty inverter enabled.

10. The system according to claim 9 , wherein the means for determining the new operating parameters further comprises means for recalculating electrical quantities that depend upon the current reference.

11. The system according to claim 10 , wherein the electrical quantities comprise voltage feed-forward terms of an electric motor control algorithm for the vehicle.

12. The system according to claim 8 , wherein the means for determining the new operating parameters further comprises means for calculating updated load current requirements that account for disabling of the faulty inverter.

13. The system according to claim 8 , wherein the updated gate drive signal set operates to disable the faulty inverter.

Assignments (11)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034185/0587 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0035 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0057 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025314/0946 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0656 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0140 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0264 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0663 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0563 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0540 →
SECURITY AGREEMENT Recorded Feb 3, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022195/0334 →
Continuity (2)
Continuation 1123384000 · Sep 23, 2005
Related Publication 20070223262A1 · Sep 27, 2007