Multi-shot injection molding arrangement
A kit for attaching a second injection cylinder to a standard injection-molding machine includes a base that can be attached to either the stationary or the movable platen normally providing support for a mold. In one embodiment, a track with slides supports the second injection cylinder by allowing attachment points on both the stationary and movable platen.
1. A kit for converting an injection molding machine to multishot operation, where the injection molding machine has a first stationary platen holding a stationary mold portion in communication with an injection cylinder and a second movable platen holding a movable mold portion joining with the stationary mold portion with movement of the movable platen along a closure axis, the injection cylinder, stationary platen and movable platen controlled by an injection molding controller, the kit comprising:
a second injection cylinder having a mounting surface adapted to interchangeably attach to either of the movable and stationary platens; and
interface electronics providing an interface between the second injection cylinder and the injection-molding controller.
2. The kit of claim 1 wherein the mounting surface is an adjustable bracket allowing movement of the second injection molding cylinder along the closure axis with respect to a point of attachment of the second injection molding cylinder to one of the movable and stationary platens.
3. The kit of claim 1 wherein the second injection cylinder include at least one positioning actuator for moving the second injection cylinder along its axis and wherein the interface electronics allows the injection molding controller to control the positioning actuator in coordination with movement of the stationary and movable platens.
4. The kit of claim 1 wherein the second injection cylinder includes an internal screw, and at least one ram pressure actuator controlling axial movement of the screw and one screw speed actuator controlling rotational movement of the screw and wherein the interface electronics allows the injection molding controller to control the ram pressure actuator and screw speed actuator in coordination with operation of the movement of the stationary and movable platens.
5. The kit of claim 1 wherein the second injection cylinder includes at least one actuator for operation of the second injection cylinder and wherein the kit further includes a power module for the second injection cylinder selected from the group consisting of a hydraulic power source and an electric power source.
6. The kit of claim 1 wherein the interface electronics are supported by the mounting surface.
7. The kit of claim 1 wherein the mounting surface is sized to be wholly supported by an upper planar surface of one of the movable and stationary platens.
8. A kit for converting an injection molding machine to multishot operation, where the injection molding machine has a first stationary platen holding a stationary mold portion in communication with an injection cylinder and a second movable platen holding a movable mold portion joining with the stationary mold portion with movement of the movable platen along a closure axis, the injection cylinder, stationary platen and movable platen controlled by an injection molding controller, the kit comprising:
a second injection cylinder having a mounting assembly attaching to both of the movable and stationary platens, the mounting assembly providing a sliding connection to at least one of the stationary and movable platens; and
interface electronics providing an interface between the second injection cylinder and the injection-molding controller.
9. The kit of claim 8 wherein the mounting assembly is adapted to fixedly attach to the stationary platen and slidably attached to the movable platen.
10. The kit of claim 8 wherein the injection cylinder slidably attaches to the mounting assembly at two points displaced along the closure axis by a distance exceeding the width of a top of the stationary and movable platens.
11. The kit of claim 8 wherein the mounting assembly is adapted to attach to a top surface of the stationary and movable platen.
12. The kit of claim 8 wherein the mounting assembly is slidably attached by means of linear ball bearings.