Catheter having highly radiopaque embedded segment
Medical catheters adapted for use within a body vessel and methods of manufacturing are presented herein. The medical catheter comprises a tubular catheter shaft having a distal end that fits within the body vessel. The tubular catheter shaft comprises an unfilled or low-loaded inner liner and/or outer shell. The medical catheter also comprises a radiopaque segment that comprises a radiopaque material embedded between the inner liner and outer shell. The radiopaque material can be in the form of an ink, powder, or paste.
1. A medical catheter adapted for use within a body vessel, the medical catheter comprising:
a tubular catheter shaft having a distal end that fits within the body vessel, the catheter shaft comprising an inner liner and an outer shell; the inner liner and the outer shell comprising no radiopaque material or comprising between 0.1 and 10% by weight of radiopaque material;
a radiopaque segment consisting of a radiopaque ink, or a radiopaque powder, or a radiopaque paste applied between the inner liner and outer shell to form the radiopaque segment; and
a reinforcing section between the inner liner and outer shell.
2. The medical catheter of claim 1 wherein the reinforcing section comprises a tubular braid.
3. The medical catheter of claim 2 wherein the radiopaque segment is embedded within the braid.
4. The medical catheter of claim 1 wherein the radiopaque segment is localized to a tip of the catheter.
5. The medical catheter of claim 1 wherein the outer shell around the radiopaque segment comprises a material having properties that are different from those of the inner liner within the radiopaque segment.
6. The medical catheter of claim 5 wherein the outer shell around the radiopaque segment forms a soft distal segment.
7. The medical catheter of claim 1 wherein the radiopaque segment forms a circumferential ring around the inner liner.