IP Library › Granted Patent US 7,442,136
Granted Patent B2
US 7,442,136 · App. 11/061,752 · Granted Oct 28, 2008

Motorized bicycle derailleur assembly

Assignee: Shimano Inc.
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Quick Facts
Patent No.
US 7,442,136
App. No.
11/061,752
Granted
Oct 28, 2008
Kind
B2
Abstract

A motorized bicycle front derailleur assembly is provided that includes a motor unit, a front derailleur and a motor linkage. The motor unit is configured to rotate an output shaft in first and second opposite rotational directions. The front derailleur includes a fixing body configured to be mounted to a bicycle frame, inner and outer links pivotally coupled to the fixing body at first and second pivot points, and a chain guide pivotally coupled to the inner and outer links to move between an inner shift position and an outer shift position. The first pivot point is located laterally closer to a center plane of the bicycle frame than the second pivot point. The motor linkage is operatively coupled to the output shaft of the motor unit and the inner link to move the chain guide between the inner and outer shift positions upon rotation of the output shaft.

Claims (46)

1. A motorized bicycle front derailleur assembly comprising: a motor unit configured and arranged to rotate an output shaft in a first rotational direction and a second rotational direction that is opposite the first rotational direction; a front derailleur including a fixing body configured to be mounted to a bicycle frame, an inner link pivotally coupled to the fixing body at a first pivot point, an outer link pivotally coupled to the fixing body at a second pivot point and a chain guide pivotally coupled to the inner and outer links to move between an inner shift position and an outer shift position, the first pivot point being located laterally closer to a center plane of the bicycle frame than the second pivot point; and a motor linkage directly coupled to the output shaft of the motor unit and directly coupled to the inner link of the front derailleur to move the chain guide from the inner shift position to the outer shift position upon rotation of the output shaft in the first rotational direction and to move the chain guide from the outer shift position to the inner shift position upon rotation of the output shaft in the second rotational direction, with the outer link of the front derailleur being separate from the motor linkage,

the motor linkage includes a drive link having a first drive link end operatively coupled to the output shaft of the motor unit and a second drive link end operatively coupled to the inner link of the front derailleur to move the chain guide from the inner shift position to the outer shift position when the first drive link end is pulled in a direction away from the second drive link end,

the output shaft includes an eccentric drive pin that is offset from a rotational axis of the output shaft,

the first drive link end of the drive link is pivotally coupled to the eccentric drive pin such that the eccentric drive pin is configured to selectively pull the first drive link end in the direction away from the second drive link end to shift the chain guide from the inner shift position to the outer shift position and to selectively push the first drive link end in a direction toward the second drive link end to shift the chain guide from the outer shift position to the inner shift position,

the motor linkage includes a jamming protection connection arranged between the drive link and the inner link such that the drive link is permitted to move from an outer shift orientation to an inner shift orientation even if the chain guide is prohibited from moving to the inner shift position from the outer shift position,

the jamming protection connection includes a biasing element configured and arranged to apply an urging force that normally maintains the jamming protection connection in a normally rigid state,

the jamming protection connection includes a saver link having a first saver link end pivotally coupled to the second drive link end and a second saver link end pivotally coupled to the inner link, and the biasing element is arranged between the saver link and the inner link to apply the urging force that normally maintains the saver link and the inner link in the normally rigid state.

2. The motorized bicycle front derailleur assembly according to claim 1 , wherein

the second saver link end is pivotally coupled to the inner link at the first pivot point.

3. The motorized bicycle front derailleur assembly according to claim 2 , wherein

the biasing element is a coil spring mounted on a pivot pin at the first pivot point with a first end of the coil spring engaged with the inner link and a second end of the coil spring engaged with the saver link.

4. The motorized bicycle front derailleur assembly according to claim 1 , wherein

the front derailleur further includes a mechanical adjustment device configured and arranged to change at least one of the inner and outer shift positions of the chain guide relative to the fixing body.

5. The motorized bicycle front derailleur assembly according to claim 4 , wherein

the mechanical adjustment device is configured and arranged to change both of the inner and outer shift positions of the chain guide relative to the fixing body.

6. The motorized bicycle front derailleur assembly according to claim 5 , wherein

the mechanical adjustment device includes a first adjustment screw configured and arranged to change the outer shift position of the chain guide relative to the fixing body.

7. The motorized bicycle front derailleur assembly according to claim 6 , wherein

the first adjustment screw is threadedly coupled to one of the inner link and the saver link, and the first adjustment screw is arranged and configured to contact the other of the inner link and the saver link to adjust the relative positions of the inner link and the saver link in order to change the outer shift position of the chain guide relative to the fixing body.

8. The motorized bicycle front derailleur assembly according to claim 6 , wherein

the mechanical adjustment device further includes a second adjustment screw configured and arranged to change the inner shift position of the chain guide relative to the fixing body.

9. A motorized bicycle front derailleur assembly comprising:

a motor unit configured and arranged to rotate an output shaft in a first rotational direction and a second rotational direction that is opposite the first rotational direction;

a front derailleur including a fixing body configured to be mounted to a bicycle frame, an inner link pivotally coupled to the fixing body at a first pivot point, an outer link pivotally coupled to the fixing body at a second pivot point and a chain guide pivotally coupled to the inner and outer links to move between an inner shift position and an outer shift position, the first pivot point being located laterally closer to a center plane of the bicycle frame than the second pivot point; and

a motor linkage operatively coupled to the output shaft of the motor unit and the inner link of the front derailleur to move the chain guide from the inner shift position to the outer shift position upon rotation of the output shaft in the first rotational direction and to move the chain guide from the outer shift position to the inner shift position upon rotation of the output shaft in the second rotational direction,

the motor linkage including a drive link having a first drive link end operatively coupled to the output shaft of the motor unit and a second drive link end operatively coupled to the inner link of the front derailleur to move the chain guide from the inner shift position to the outer shift position when the first drive link end is pulled in a direction away from the second drive link end,

the motor linkage including a jamming protection connection arranged between the drive link and the inner link such that the drive link is permitted to move from an outer shift orientation to an inner shift orientation even if the chain guide is prohibited from moving to the inner shift position from the outer shift position,

the jamming protection connection including a biasing element configured and arranged to apply an urging force that normally maintains the jamming protection connection in a normally rigid state,

the jamming protection connection including a saver link having a first saver link end pivotally coupled to the second drive link end and a second saver link end pivotally coupled to the inner link, and

the biasing element being arranged between the saver link and the inner link to apply the urging force that normally maintains the saver link and the inner link in the normally rigid state.

10. The motorized bicycle front derailleur assembly according to claim 9 , wherein

the saver link is pivotally coupled to the inner link at the first pivot point, and

the biasing element is a coil spring mounted on a pivot pin at the first pivot point with a first end of the coil spring engaged with the inner link and a second end of the coil spring engaged with the saver link.

11. The motorized bicycle front derailleur assembly according to claim 10 , wherein

the pivot pin is non-rotatably coupled to one of the saver link and the inner link, and the pivot pin is rotatably supported by the fixing body.

12. The motorized bicycle front derailleur assembly according to claim 9 , wherein

the front derailleur further includes a mechanical adjustment device having a first adjustment screw configured and arranged to change the outer shift position of the chain guide relative to the fixing body, and

the first adjustment screw is threadedly coupled to one of the inner link and the saver link, and the first adjustment screw is arranged and configured to contact the other of the inner link and the saver link to adjust the relative positions of the inner link and the saver link in order to change the outer shift position of the chain guide relative to the fixing body.

13. The motorized bicycle front derailleur assembly according to claim 1 , wherein

the inner link is pivotally coupled to part of the motor linkage via a pivot pin that is rotatably supported by the fixing body and non-rotatably coupled to one of the inner link and the part of the motor linkage, and

the biasing element is a coil spring that is mounted on the pivot pin with a first end engaged with the inner link and a second end engaged with the part of the motor linkage.

14. The motorized bicycle front derailleur assembly according to claim 1 , wherein

the front derailleur further includes a mechanical adjustment device configured and arranged to change at least one of the inner and outer shift positions of the chain guide relative to the fixing body.

15. The motorized bicycle front derailleur assembly according to claim 1 , wherein

the drive link has a longitudinal axis extending between the first and second drive link ends, and

the longitudinal axis of the drive link normally has an outer shift orientation when the chain guide is in the outer shift position and an inner shift orientation when the chain guide is in the inner shift position with the inner and outer orientations of the longitudinal axis of the drive link being changed less than forty five degrees.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2005
From: ICHIDA, TADASHI; FUJII, KAZUHIRO
To: SHIMANO, INC.
Reel/Frame 016412/0672 →
Continuity (1)
Related Publication 20060189421A1 · Aug 24, 2006