Drilling and cementing with fluids containing zeolite
Methods and compositions for cementing, especially drilling fluids that comprise zeolite and a carrier fluid, and cementing compositions made with such drilling fluids.
1. A method of performing cementing operations in a wellbore comprising:
drilling a wellbore extending from a surface of the earth into a subterranean formation;
continuously circulating in the wellbore during the drilling of the wellbore, a drilling fluid comprising zeolite and a carrier fluid, wherein the zeolite comprises chabazite;
mixing a cementitious material with an amount of the drilling fluid to form a cementing composition;
introducing the cementing composition into the wellbore; and
allowing the cementing composition to set therein.
2. The method of claim 1 wherein the mixing of the cementitious material with the amount of the drilling fluid occurs upon the happening of a predefined condition.
3. The method of claim 2 wherein the predefined condition is selected from the group consisting of drilling the wellbore to a desired depth and circulating a predefined amount of the drilling fluid out of the wellbore to the surface.
4. The method of claim 1 wherein the drilling fluid comprises zeolite in an amount selected from the group consisting of from about 1% to about 25% by volume, from about 5% to about 20% by volume, and from about 8% to about 15% by volume.
5. The method of claim 1 wherein the cementing composition further comprises at least one additive selected from the group consisting of activators, weighting agents, density modifying materials, dispersing agents, set retarding agents, set accelerating agents, fluid loss control agents, strength retrogression control agents, loss circulation material, surfactants, defoamers and compatible viscosifying agents.
6. The method of claim 5 wherein the additive comprises at least one activator selected from the group consisting of calcium hydroxide, calcium oxide, calcium nitrate, sodium silicate, sodium fluoride, sodium silicofluoride, sodium carbonate, potassium carbonate, sodium hydroxide, potassium hydroxide, sodium sulfate and mixtures thereof.
7. The method of claim 5 wherein the additive comprises at least one set accelerating agent selected from the group consisting of sodium chloride, sodium sulfate, sodium aluminate, sodium carbonate, calcium chloride, calcium sulfate, calcium carbonate, aluminum sulfate, potassium aluminum sulfate, sodium aluminum sulfate, potassium sulfate and potassium carbonate.
8. The method of claim 5 wherein the additive comprises at least one compatible viscosifier selected from the group consisting of polymeric additives and modified cellulose and derivatives thereof.
9. The method of claim 5 wherein the additive comprises a fluid loss control agent comprising cellulose.
10. The method of claim 5 wherein the additive comprises at least one dispersant selected from the group consisting of sulfonated styrene maleic anhydride copolymer, sulfonated vinyltoluene maleic anhydride copolymer, sodium naphthalene sulfonate condensed with formaldehyde, sulfonated acetone condensed with formaldehyde, lignosulfonates and interpolymers of acrylic acid, allyloxybenzene sulfonate, allyl sulfonate and non-ionic monomers.
11. The method of claim 5 wherein the additive comprises at least one weighting agent selected from the group consisting of barite, hematite, manganese tetraoxide, ilmenite, calcium carbonate and galena.
12. The method of claim 1 wherein the carrier fluid is selected from the group consisting of water, water-based gels, emulsions, acids, or mixtures thereof.
13. The method of claim 1 wherein the carrier fluid comprises water selected from the group consisting of fresh water, unsaturated salt solution, brine, seawater, and saturated salt solution.
14. The method of claim 1 wherein the drilling fluid comprises carrier fluid in an amount selected from the group consisting of from about 3% to about 98% by volume, from about 50% to about 92% by volume and from about 80% to about 90% by volume.
15. The method of claim 1 wherein the cementitious material comprises at least one of Portland cement, pozzolan cement, gypsum cement, aluminous cement, silica cement, and alkaline cement.
16. The method of claim 1 wherein the cementing composition comprises at least about 20% by weight cementitious material.
17. The method of claim 1 wherein the cementing composition comprises at least a compressive-strength development amount of the cementitious material with respect to the zeolite in the drilling fluid.