IP Library Granted Patent US 7,473,934
Granted Patent B2
US 7,473,934 · App. 10/565,342 · Granted Jan 6, 2009

Semiconductor light emitting device, light emitting module and lighting apparatus

Assignee: Panasonic Corporation
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Quick Facts
Patent No.
US 7,473,934
App. No.
10/565,342
Granted
Jan 6, 2009
Kind
B2
Abstract

An LED array chip ( 2 ) includes blue LEDs ( 6 ) and red LEDs ( 8 ). The blue LEDs ( 6 ) are formed by epitaxial growth on an SiC substrate ( 4 ). Bonding pads ( 46 and 48 ) are formed on the SiC substrate ( 4 ) in a wafer fabrication process. The red LEDs ( 8 ) are separately manufactured from the blue LEDs ( 6 ), and flip-chip mounted on the bonding pads ( 46 and 48 ) formed on the SiC substrate.

Claims (61)

1. A semiconductor light emitting device comprising:

a substrate;

a plurality of semiconductor blue-light emitting elements each having an epitaxial structure on the substrate;

a plurality of semiconductor red-light emitting elements that have been mounted on an electrically conductive pattern provided on the substrate; and

a phosphor that covers the semiconductor blue-light emitting elements and the semiconductor red-light emitting elements, wherein

each semiconductor red-light emitting element has been flip-chip mounted via at least one bump,

a vertical height of each semiconductor red-light emitting element from a main surface of the substrate is greater than a vertical height of each semiconductor blue-light emitting element from the main surface of the substrate, and

the semiconductor red-light emitting elements and the semiconductor blue-light emitting elements are arranged in a matrix, in such a manner that each semiconductor red-light emitting element is adjacent to semiconductor blue-light emitting elements in both row and column directions, except for some of the semiconductor blue-light emitting elements which are at corners of the substrate.

2. The semiconductor light emitting device of claim 1 , wherein each semiconductor blue-light emitting element comprises a blue LED, and each semiconductor red-light emitting element comprises a red LED, and the phosphor converts blue light emitted by the blue LEDs into green-yellow light.

3. The semiconductor light emitting device of claim 2 , wherein red light, which is emitted by the red LEDs, has a peak emission wavelength within a range of 615 nm and 635 nm,

the blue light has a peak emission wavelength within a range of 450 nm and 470 nm, and

the green-yellow light has a peak emission wavelength within a range of 540 nm and 560 nm.

4. The semiconductor light emitting device of claim 3 , wherein

the red light has a peak emission wavelength within a range of 620 nm and 630 nm,

the blue light has a peak emission wavelength within a range of 455 nm and 465 nm, and

the green-yellow light has a peak emission wavelength within a range of 545 nm and 555 nm.

5. The semiconductor light emitting device of claim 2 , wherein

the phosphor is a silicate phosphor (Ba, Sr) 2 SiO 4 :Eu 2+ .

6. The semiconductor light emitting device of claim 2 , wherein

the substrate is made of one of SiC and AlN materials.

7. The semiconductor light emitting device of claim 2 , further comprising:

a wiring pattern that electrically connects the blue LEDs and the red LEDs together.

8. The semiconductor light emitting device of claim 7 , wherein

the wiring pattern connects the blue LEDs and the red LEDs together in series.

9. A light emitting module comprising:

a printed-wiring board; and

a semiconductor light emitting device including:

a substrate;

a plurality of semiconductor blue-light emitting elements each having an epitaxial structure on the substrate;

a plurality of semiconductor red-light emitting elements that have been mounted on an electrically conductive pattern provided on the substrate; and

a phosphor that covers the semiconductor blue-light emitting elements and the semiconductor red-light emitting elements, wherein

each semiconductor red-light emitting element has been flip-chip mounted via at least one bump,

a vertical height of each semiconductor red-light emitting element from a main surface of the substrate is greater than a vertical height of each semiconductor blue-light emitting element from the main surface of the substrate, and

the semiconductor red-light emitting elements and the semiconductor blue-light emitting elements are arranged in a matrix, in such a manner that each semiconductor red-light emitting element is adjacent to semiconductor blue-light emitting elements in both row and column directions, except for some of the semiconductor blue-light emitting elements which are at corners of the substrate.

10. The light emitting module of claim 9 , further comprising:

a lighting apparatus including a closed structure in which the light emitting module is disposed.

11. The light emitting module of claim 9 , wherein each semiconductor blue-light emitting element comprises a blue LED, and each semiconductor red-light emitting element comprises a red LED, and the phosphor converts blue light emitted by the blue LEDs into green-yellow light.

12. The light emitting module of claim 11 , wherein red light, which is emitted by the red LEDs, has a peak emission wavelength within a range of 615 nm and 635 nm,

the blue light has a peak emission wavelength within a range of 450 nm and 470 nm, and

the green-yellow light has a peak emission wavelength within a range of 540 nm and 560 nm.

13. The light emitting module of claim 11 , wherein the red light has a peak emission wavelength within a range of 620 nm and 630 nm,

the blue light has a peak emission wavelength within a range of 455 nm and 465 nm, and

the green-yellow light has a peak emission wavelength within a range of 545 nm and 555 nm.

14. The light emitting module of claim 11 , wherein the phosphor is a silicate phosphor (Ba, Sr) 2 SiO 4 :Eu 2+ .

15. The light emitting module of claim 9 , wherein

the substrate is made of one of SiC and AlN materials.

16. The light emitting module of claim 9 , further comprising:

a wiring pattern that electrically connects the blue LEDs and the red LEDs together.

17. The light emitting module of claim 16 , wherein

the wiring pattern connects the blue LEDs and the red LEDs together in series.

18. A method for manufacturing a semiconductor light emitting device comprising:

providing a substrate;

growing a plurality of semiconductor blue-light emitting elements on the substrate with an epitaxial structure;

providing a plurality of semiconductor red-light emitting elements on an electrically conductive pattern provided on the substrate; and

providing a phosphor that covers the semiconductor blue-light emitting elements and the semiconductor red-light emitting elements, wherein

the semiconductor red-light emitting elements are provided by flip-chip mounting each semiconductor red-light emitting element via at least one bump,

a vertical height of each semiconductor red-light emitting element from a main surface of the substrate is greater than a vertical height of each semiconductor blue-light emitting element from the main surface of the substrate, and

the semiconductor red-light emitting elements and the semiconductor blue-light emitting elements are arranged in a matrix, in such a manner that each semiconductor red-light emitting element is adjacent to semiconductor blue-light emitting elements in both row and column directions, except for some of the semiconductor blue-light emitting elements which are at corners of the substrate.

19. The method of claim 18 , wherein each semiconductor blue-light emitting element comprises a blue LED, and each semiconductor red-light emitting element comprises a red LED, and the phosphor converts blue light emitted by the blue LEDs into green-yellow light.

20. The method of claim 18 , further comprising:

forming a wiring pattern that electrically connects the blue LEDs and the red LEDs together.

Assignments (2)
CHANGE OF NAME Recorded Nov 21, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021897/0588 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2006
From: NAGAI, HIDEO; MUKAI, KENJI
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 017964/0686 →
Priority Claims (1)
JP 2003-282664 · Jul 30, 2003 · national
Continuity (1)
Related Publication 20060180818A1 · Aug 17, 2006