Disposable/reusable core adapters
A core adapter formed as a hollow cylindrical sleeve. A plurality of radial apertures are formed in the sleeve. Each radial aperture is perpendicular to the sleeve's axis. Studs are provided in each radial aperture, initially recessed beneath the sleeve's outer surface. The sleeve's outside diameter is sized for insertion into a 6-inch inside diameter core. The sleeve's inside diameter is the same size as a 3-inch inside diameter core. The adapter is inserted into a 6-inch core until it is flush with the end of the core. Wedge-tipped bars are driven beneath each of the adapter's longitudinally aligned rows of studs, against the bottom of each stud, thereby driving the studs perpendicularly away from the sleeve's axis into the core.
1. A core adapter, comprising:
(a) a hollow cylindrical sleeve having opposed outward and inward ends;
(b) a plurality of radial apertures formed in the sleeve, each radial aperture extending substantially perpendicular to a longitudinal axis of the sleeve;
(c) a sharp stud in each one of the radial apertures, each stud having:
(i) a tip recessed beneath an outer cylindrical surface of the sleeve;
(ii) a longitudinal axis substantially perpendicular to the longitudinal axis of the sleeve;
(d) the sleeve:
(I) having an outside diameter sized for insertion into a first roll core having a first inside diameter;
(ii) having an inside diameter substantially equal to a second inside diameter of a second roll core, the first inside diameter being larger than the second inside diameter, the inside diameter of the sleeve for receiving a core chuck; and
(iii) being non-apertured between and through the outward and inward ends and between the outside and inside diameters in a direction substantially parallel to the longitudinal axis of the sleeve.
2. A core adapter as defined in claim 1 , wherein the sleeve is flangeless and ribless.
3. A core adapter as defined in claim 2 , wherein the studs are friction-fit embedded in the sleeve.
4. A core adapter as defined in claim 3 , wherein the bottom of each one of the studs is rounded.
5. A core adapter as defined in claim 3 , wherein each one of the studs has a tapered tip.
6. A core adapter as defined in claim 5 , each stud having a bottom extending into a hollow core of the sleeve.
7. A core adapter as defined in claim 6 , wherein the bottom of each one of the studs is rounded.
8. A core adapter as defined in claim 1 , wherein the studs are spaced evenly in rows extending substantially parallel to the longitudinal axis of the sleeve.
9. A core adapter as defined in claim 8 , wherein within each row, each stud is coplanar with one stud in each one of the other rows.
10. A core adapter as defined in claim 9 , wherein the sleeve is formed of fiber core material.
11. A core adapter as defined in claim 9 , wherein:
(a) the first diameter is nominally 6 inches;
(b) the second diameter is nominally 3 inches;
(c) the sleeve has a length of about 5 inches measured between opposed ends of the sleeve;
(d) the number of rows is 6; and
(e) 5 radial apertures intersect each one of the rows.
12. A core adapter as defined in claim 11 , wherein any one of the studs embedded adjacent one of the opposed ends of the sleeve is embedded about one inch away from that one end of the sleeve.