IP Library › Granted Patent US 7,541,084
Granted Patent B2
US 7,541,084 · App. 11/680,979 · Granted Jun 2, 2009

Geotechnical articles

Assignee: PRS Mediterranean Ltd.
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Quick Facts
Patent No.
US 7,541,084
App. No.
11/680,979
Granted
Jun 2, 2009
Kind
B2
Abstract

A multiphase polymeric material comprises a first rigid continuous phase and a second elastic phase dispersed in the first phase. The multiphase polymeric material may be formed into polymeric strips and used to make a cellular confinement system which is suitable for use in cold areas.

Claims (39)

1. A cellular confinement system formed from a plurality of polymeric strips and formed by joining said strips by a plurality of discrete physical joints, the joints being spaced apart from each other by non-joined portions of the polymeric strips,

wherein each polymeric strip comprises a multiphase polymeric material which maintains stiffness and creep resistance over a temperature range of minus 70° C. to plus 90° C.,

the multiphase polymeric material comprising a rigid continuous phase and an elastic phase dispersed in the rigid continuous phase;

wherein the rigid continuous phase comprises two separate polymers, (i) a rigid polymer having a density of greater than 0.925 g/cm 3 and (ii) an engineering thermoplastic resin selected from the group consisting of polyesters, polyamides, and polyurethanes;

wherein the elastic phase comprises an elastic polymer having a density of at most 0.925 g/cm 3 ; and

wherein the multiphase polymeric material has a 1% secant flexural modulus according to ASTM D790 of from about 600 MPa to about 2200 MPa at 20-25° C.;

a creep modulus of from about 400 MPa to about 1000 MPa at 20-25° C., a load of 20% of yield stress, and a loading time of 60 minutes, according to ISO 899-1;

a 1% secant flexural modulus according to ASTM D790 of from about 500 MPa to about 2800 MPa at minus 20° C.;

a creep modulus of from about 500 MPa to about 1500 MPa at minus 20° C.;

a tear strength according to ASTM D1004 of at least 20 N for a film thickness of 1 mm at 20-25° C.; and

a tear strength according to ASTM D1004 of at least 10 N for a film thickness of 1 mm at minus 20° C.

2. The cellular confinement system of claim 1 , wherein the joints are formed by pressure-less ultrasonic welding.

3. The cellular confinement system of claim 1 , wherein the engineering thermoplastic resin comprises up to 70% of the weight of the rigid phase.

4. The cellular confinement system of claim 1 , wherein the engineering thermoplastic resin is polyethylene terephthalate (PET).

5. A cellular confinement system formed from a plurality of polymeric strips and formed by joining said strips by a plurality of discrete physical joints, the joints being spaced apart from each other by non-joined portions of the polymeric strips,

wherein each polymeric strip comprises a multiphase polymeric material which maintains stiffness and creep resistance over a temperature range of minus 70° C. to plus 90° C.,

the multiphase polymeric material comprising a rigid continuous phase and an elastic phase dispersed in the rigid continuous phase;

wherein the rigid continuous phase comprises two separate polymers, (i) a rigid polymer having a density of greater than 0.925 g/cm 3 and (ii) an engineering thermoplastic resin selected from the group consisting of polyesters, polyamides, and polyurethanes, the engineering thermoplastic resin comprising from about 5 to about 50 weight percent of the rigid phase;

wherein the elastic phase comprises two different elastic polymers, each having a density of at most 0.925 g/cm 3 ; and

wherein the multiphase polymeric material has a 1% secant flexural modulus according to ASTM D790 of from about 600 MPa to about 2200 MPa at 20-25° C.;

a creep modulus of from about 400 MPa to about 1000 MPa at 20-25° C., a load of 20% of yield stress and a loading time of 60 minutes, according to ISO 899-1;

a 1% secant flexural modulus according to ASTM D790 of from about 500 MPa to about 2800 MPa at minus 20° C.;

a creep modulus of from about 500 MPa to about 1500 MPa at minus 20° C.;

a tear strength according to ASTM D1004 of at least 20 N for a film thickness of 1 mm at 20-25° C.; and

a tear strength according to ASTM D1004 of at least 10 N for a film thickness of 1 mm at minus 20° C.

6. A cellular confinement system formed from a plurality of polymeric strips and formed by joining said strips by a plurality of discrete physical joints, the joints being spaced apart from each other by non-joined portions of the polymeric strips,

wherein each polymeric strip comprises a multiphase polymeric material which maintains stiffness and creep resistance over a temperature range of minus 70° C. to plus 90° C.,

the multiphase polymeric material comprising a rigid continuous phase and an elastic phase dispersed in the rigid continuous phase;

wherein the rigid continuous phase comprises a rigid polymer having a density of greater than 0.925 g/cm 3 and a filler having an average particle size of less than 10 microns;

wherein the elastic phase comprises an elastic polymer having a density of at most 0.925 g/cm 3 ; and

wherein the multiphase polymeric material has a 1% secant flexural modulus according to ASTM D790 of from about 600 MPa to about 2200 MPa at 20-25° C.;

a creep modulus of from about 400 MPa to about 1000 MPa at 20-25° C., a load of 20% of yield stress, and a loading time of 60 minutes, according to ISO 899-1;

a 1% secant flexural modulus according to ASTM D790 of from about 500 MPa to about 2800 MPa at minus 20° C.;

a creep modulus of from about 500 MPa to about 1500 MPa at minus 20° C.;

a tear strength according to ASTM D1004 of at least 20 N for a film thickness of 1 mm at 20-25° C.; and

a tear strength according to ASTM D1004 of at least 10 N for a film thickness of 1 mm at minus 20° C.

7. The cellular confinement system of claim 6 , wherein the filler is in the form of fibers or whiskers.

8. The cellular confinement system of claim 6 , wherein the filler is selected from the group consisting of mineral fillers, metal oxides, metal carbonates, metal sulfates, metal phosphates, metal silicates, metal borates, metal hydroxides, silica, silicates, aluminates, alumo-silicates, chalk, talc, dolomite, fibers, whiskers, wollastonite, clay, kaolin, industrial ash, concrete powder and cement, dolomite, natural fibers, newsprint, paper mill sludge, sawdust, wood flour, carbon, aramid, and mixtures thereof.

9. The cellular confinement system of claim 6 , wherein the filler comprises from about 5 to about 70 weight percent of the multiphase polymeric material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2007
From: HALAHMI, IZHAR; EREZ, ODED; EREZ, ADI
To: PRS MEDITERRANEAN LTD.
Reel/Frame 019153/0607 →
Continuity (1)
Related Publication 20080213521A1 · Sep 4, 2008