IP Library Granted Patent US 7,607,340
Granted Patent B2
US 7,607,340 · App. 11/832,855 · Granted Oct 27, 2009

Gas sensor

Assignee: NGK Spark Plug Co., Ltd.
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Quick Facts
Patent No.
US 7,607,340
App. No.
11/832,855
Granted
Oct 27, 2009
Kind
B2
Abstract

In a protector ( 100 ) for protecting a detecting portion ( 11 ) of a sensor element ( 10 ) of a gas sensor ( 1 ), the opening area of individual inner introduction holes ( 130 ) and ( 140 ) formed in an inner protector ( 120 ) is 3.5 mm 2 or less. In this manner, the amount and size of water droplets able to pass through the inner introduction holes ( 130 ) and ( 140 ) and to adhere to the sensor element ( 10 ) is restricted. In order to ensure good gas replaceability between the interior and the exterior of the inner protector ( 120 ) so as to attain quick gas response, the total opening area of the inner introduction holes ( 130 ) and ( 140 ) is 10 mm 2 or more.

Claims (28)

1. A gas sensor comprising:

a detecting element having a detecting portion provided at a front end portion of the detecting element and adapted to detect a specific gas component contained in a gas-to-be-measured;

a housing radially enclosing the detecting element, the detecting portion of the detecting element projecting from a front end of the housing;

an inner protector having a rear end portion fixed to a front end portion of the housing and accommodating the detecting portion, said inner protector having a plurality of inner introduction holes for introducing the gas-to-be-measured into the interior of the inner protector, the inner introduction holes being formed in a circumferential wall of the inner protector along a circumferential direction and located rearward of a front end of the detecting element; and

a cylindrical outer protector radially enclosing the inner protector such that a clearance is present between the inner protector and the outer protector, the outer protector having a rear end portion fixed to the front end portion of the housing and a plurality of outer introduction holes for introducing the gas-to-be-measured into the clearance, the outer introduction holes being formed in a circumferential wall of the outer protector along a circumferential direction and located frontward of the inner introduction holes of the inner protector with respect to an axial direction of the gas sensor,

wherein the inner introduction holes individually have an opening area of 3.5 mm 2 or less, and the total opening area of the inner introduction holes is 10 mm 2 or more,

wherein the circumferential wall of the inner protector has a taper portion whose diameter radially reduces toward a front end of the inner protector and the inner introduction holes are formed in the taper portion, and

wherein the inner protector has a tubular portion continuous with a front end of the taper portion, and the detecting element has a gas introduction portion for introducing the gas-to-be-measured into the interior of the detecting portion and the gas introduction portion is disposed such that the gas introduction portion faces, in a crossing manner, a boundary between the taper portion and the tubular portion.

2. The gas sensor according to claim 1 , wherein the inner introduction holes individually have an opening area of 2 mm 2 or less.

3. The gas sensor according to claim 1 , wherein the inner introduction holes individually have a minimum opening length of 2 mm or less.

4. The gas sensor according to claim 1 , wherein the inner protector has six or more inner introduction holes.

5. The gas sensor according to claim 1 , wherein the inner protector has eight or nine inner introduction holes.

6. The gas sensor according to claim 1 , wherein the inner introduction holes are divided into a plurality of first inner introduction holes arranged circumferentially at a first position with respect to the axial direction and a plurality of second inner introduction holes arranged circumferentially at a second position located rearward of the first position with respect to an axial direction of the gas sensor.

7. The gas sensor according to claim 6 , wherein the plurality of the first inner introduction holes and the plurality of the second inner introduction holes are arranged so as not to overlap one another in a circumferential direction.

8. The gas sensor according to claim 6 , wherein the detecting element has a gas introduction portion for introducing the gas-to-be-measured into the interior of the detecting portion; and

the gas introduction portion is disposed entirely between the first inner introduction holes and the second inner introduction holes with respect to the axial direction.

9. The gas sensor according to claim 7 , wherein the detecting element has a gas introduction portion for introducing the gas-to-be-measured into the interior of the detecting portion; and

the gas introduction portion is disposed between the first inner introduction holes and the second inner introduction holes with respect to the axial direction.

10. The gas sensor according to claim 8 , wherein the number of the first inner introduction holes is smaller than the number of the second inner introduction holes.

11. The gas sensor according to claim 9 , wherein the number of the first inner introduction holes is smaller than the number of the second inner introduction holes.

12. A gas sensor comprising:

a detecting element having a detecting portion provided at a front end portion of the detecting element and adapted to detect a specific gas component contained in a gas-to-be-measured;

a housing radially enclosing the detecting element, the detecting portion of the detecting element projecting from a front end of the housing;

an inner protector having a rear end portion fixed to a front end portion of the housing and accommodating the detecting portion, said inner protector having a plurality of inner introduction holes for introducing the gas-to-be-measured into the interior of the inner protector, the inner introduction holes being formed in a circumferential wall of the inner protector along a circumferential direction and located rearward of a front end of the detecting element; and

a cylindrical outer protector radially enclosing the inner protector such that a clearance is present between the inner protector and the outer protector, the outer protector having a rear end portion fixed to the front end portion of the housing and a plurality of outer introduction holes for introducing the gas-to-be-measured into the clearance, the outer introduction holes being formed in a circumferential wall of the outer protector along a circumferential direction and located frontward of the inner introduction holes of the inner protector with respect to an axial direction of the gas sensor,

wherein the inner introduction holes individually have an opening area of 3.5 mm 2 or less, and the total opening area of the inner introduction holes is 10 mm 2 or more,

wherein the inner introduction holes are divided into a plurality of first inner introduction holes arranged circumferentially at a first position with respect to the axial direction and a plurality of second inner introduction holes arranged circumferentially at a second position located rearward of the first position with respect to an axial direction of the gas sensor, and

wherein the detecting element has a gas introduction portion for introducing the gas-to-be-measured into the interior of the detecting portion and the gas introduction portion is disposed entirely between the first inner introduction holes and the second inner introduction holes with respect to the axial direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2007
From: NAKASHIMA, TAKASHI; YAMADA, YUICHI
To: NGK SPARK PLUG CO., LTD.
Reel/Frame 019638/0612 →
Continuity (1)
Related Publication 20080028831A1 · Feb 7, 2008