IP Library Granted Patent US 7,636,974
Granted Patent B2
US 7,636,974 · App. 12/192,235 · Granted Dec 29, 2009

Article of apparel incorporating a stratified material

Assignee: Nike, Inc.
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Quick Facts
Patent No.
US 7,636,974
App. No.
12/192,235
Granted
Dec 29, 2009
Kind
B2
Abstract

An article of apparel having a substrate layer and an incised layer is disclosed. The substrate layer is at least partially formed from a material having a first degree of stretchability. The incised layer is secured to the substrate layer and at least partially formed from a material having a second degree of stretchability, the first degree of stretchability being greater than the second degree of stretchability. In addition, the incised layer includes at least a first incision and a second incision that are concentric, the first incision being positioned within the second incision.

Claims (39)

1. A method of manufacturing an article of apparel, the method comprising the steps of:

determining a topography of at least a portion of an individual covered by the article of apparel;

forming a substrate layer extending around at least a portion of the individual and having a first degree of stretchability;

forming a ring layer secured to the substrate layer and formed of a material having a second degree of stretchability different from the first degree of stretchability, forming the ring layer including:

forming a first ring, the first ring being a topographical line corresponding to the topography;

forming a second ring, the second ring being a topographical line corresponding to the topography; and

positioning the first ring adjacent to and within the second ring to define an aperture exposing at least a portion of the substrate layer.

2. The method of claim 1 , wherein forming the first ring and the second ring includes forming an incision in the ring layer between the first and second rings.

3. The method of claim 2 , wherein the step of forming the first ring and the second ring includes utilizing a laser apparatus to etch portions of the ring layer.

4. The method of claim 1 , further including forming a third ring being a topographical line corresponding to the topography.

5. The method of claim 4 , wherein the first and second rings are positioned within the third ring.

6. The method of claim 5 , wherein forming the third ring includes forming an incision in the ring layer between the second and third rings.

7. The method of claim 6 , wherein the step of forming the third ring includes utilizing a laser apparatus to etch portions of the ring layer.

8. The method of claim 1 , further including forming a central element within the first ring.

9. The method of claim 1 , wherein forming the substrate layer includes forming the substrate layer of a textile.

10. A method of manufacturing an article of apparel, the method comprising steps of:

determining a topography of at least a portion of an individual covered by the article of apparel;

providing a substrate layer at least partially formed from a material having a first degree of stretchability;

forming a plurality of concentric incisions in an incised layer, the incisions being shaped as topographical lines corresponding to the topography, the incised layer being formed from a material having a second degree of stretchability, the first degree of stretchability being greater than the second degree of stretchability; and

locating the incised layer coextensive with the substrate layer.

11. The method recited in claim 10 , further including a step of incorporating the substrate layer and the incised layer into an article of footwear.

12. The method recited in claim 11 , further including a step of positioning a center of the incisions to correspond with joints between metacarpals and phalanges of a foot received by the footwear.

13. The method recited in claim 10 , further including a step of incorporating the substrate layer and the incised layer into one of apparel for covering a torso and apparel for covering legs of an individual.

14. The method recited in claim 10 , wherein the step of locating is performed prior to the step of forming.

15. The method recited in claim 10 , wherein the step of forming includes utilizing a laser apparatus to etch portions of the incised layer.

16. A method of forming an article of apparel having a configuration of footwear including an upper defining a void for receiving a foot and a sole structure secured to the upper, comprising:

forming a substrate layer forming at least a portion of an exterior surface of the upper and extending from at least a lateral side of the upper to a medial side of the upper, the substrate layer being formed of a stretchable material;

forming a first ring layer secured to the substrate layer and forming at least a second portion of the exterior surface of the upper, wherein forming the first ring layer including:

positioning the first ring layer on the medial side of the upper;

locating the first ring layer to correspond to joints between metacarpals and phalanges of the foot; and

forming the first ring layer including at least a first pair of concentric rings defining an aperture exposing the substrate layer;

forming a second ring layer secured to the substrate layer and forming at least a third portion of the exterior surface of the upper, forming the second ring layer including:

positioning the second ring layer on the lateral side of the upper;

locating the second ring layer to correspond to joints between metacarpals and phalanges of the foot; and

forming the second ring layer to include at least a second pair of concentric rings defining an aperture exposing the substrate layer.

17. The method of claim 16 , wherein forming the substrate layer includes forming the substrate layer of a textile.

18. The method of claim 16 , wherein the first pair of concentric rings abut each other and the second pair of concentric rings abut each other.

19. The method of claim 16 , wherein the first pair of rings are spaced from each other and the second pair of rings are spaced from each other.

20. The method of claim 16 , wherein the first ring layer includes a central element located within the first pair of rings.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2021
From: MESCHTER, JAMES; CESSOR, SUSAN DIANE
To: NIKE, INC.
Reel/Frame 056115/0392 →
Continuity (3)
Division 1111491600 · Apr 25, 2005
Continuation In Part 1060901000 · Jun 30, 2003
Related Publication 20080295263A1 · Dec 4, 2008