IP Library Granted Patent US 7,651,768
Granted Patent B2
US 7,651,768 · App. 12/200,996 · Granted Jan 26, 2010

Reduced wetting string for ribbon crystal

Assignee: Evergreen Solar, Inc.
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Quick Facts
Patent No.
US 7,651,768
App. No.
12/200,996
Granted
Jan 26, 2010
Kind
B2
Abstract

A string for use in a string ribbon crystal has a base portion with a refractory material, and an externally exposed layer radially outward of the refractory material. The base portion has a coefficient of thermal expansion that is generally matched with the coefficient of thermal expansion for silicon. The externally exposed layer has a contact angle with silicon of between about 15 and 120 degrees.

Claims (14)

1. A string for use in a string ribbon crystal comprising a crystal material, the crystal material being one of silicon, silicon-germanium, gallium arsenide and indium phosphide, the string comprising:

a substrate;

a refractory layer supported on the substrate;

an externally exposed layer having a contact angle with the crystal material of between about 15 and 120 degrees, the externally exposed layer being radially outward of the refractory layer; and

a handling layer radially outward of the refractory layer, the handling layer applying a generally radially inward force to the refractory layer.

2. The string as defined by claim 1 wherein the handling layer includes the externally exposed layer.

3. The string as defined by claim 1 wherein the externally exposed layer is radially outward of the handling layer.

4. The string as defined by claim 1 wherein the externally exposed layer comprises at least one of pyrolytic carbon, oxide, and nitride.

5. The string as defined by claim 1 wherein the externally exposed layer has a contact angle with the crystal material of greater than about 25 degrees.

6. The string as defined by claim 1 wherein the substrate comprises carbon, the refractory layer comprising silicon carbide.

7. The string as defined by claim 1 wherein the crystal material has a material coefficient of thermal expansion, the substrate, refractory layer, and exposed layer having a combined coefficient of thermal expansion that is substantially matched to the material coefficient of thermal expansion.

8. The string as defined by claim 1 wherein the exposed layer is thinner than the refractory layer.

9. The string as defined by claim 1 wherein the string has a coefficient of thermal expansion that is generally matched to the coefficient of thermal expansion of polysilicon.

10. The string as defined by claim 1 , wherein the handling layer has a contact angle with the crystal material of between about 15 and 120 degrees.

Assignments (2)
SECURITY AGREEMENT Recorded May 3, 2010
From: EVERGREEN SOLAR, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 024320/0458 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2008
From: RICHARDSON, CHRISTINE; HUANG, WEIDONG; WALLACE, RICHARD; DOBLE, DANIEL; REITSMA, SCOTT
To: EVERGREEN SOLAR, INC.
Reel/Frame 021843/0416 →
Continuity (2)
Provisional Application 6096926300 · Aug 31, 2007
Related Publication 20090060823A1 · Mar 5, 2009