Radiation curable composition consisting of unsaturated amorphous polyesters and reactive dilutant agents
The invention provides a radiation-curable adhesion-promoting composition comprising unsaturated amorphous polyesters and reactive diluents and a process for preparing it and also provides for the use of unsaturated amorphous polyesters in reactive diluents as adhesion-promoting additives.
1. A radiation-curable adhesion-promoting composition essentially comprising
A) at least one unsaturated amorphous polyester composed of at least one α,β-unsaturated dicarboxylic acid component and an alcohol component, the alcohol component being composed of a dicidol mixture of the isomeric compounds 3,8-bis(hydroxymethyl)tricyclo[5.2.1.02 2.6 ]decane, 4,8-bis(hydroxymethyl)tricyclo [5.2.1.0 2.6 ]decane and 5,8-bis(hydroxymethyl)tricyclo[5.2.1.0 2.6 ]decane, where each isomer can be present in the mixture in a fraction of from 20 to 40 mol %, the sum of the three isomers making from 90 to 100 mol % and said mixture being present at not less than 5 mol % in the alcohol component of the polyester; and
B) at least one polymerizable solvent (reactive diluent) which contains acrylically or methacrylically unsaturated double bonds.
2. A radiation-curable adhesion-promoting composition of claim 1 , comprising up to 10 mol % of other isomers of dicidol and/or trimeric and/or higher isomeric diols of the Diels-Alder reaction product of cyclopentadiene.
3. A radiation-curable adhesion-promoting composition of claim 1 , wherein the acid component further comprises aromatic and/or aliphatic and/or cycloaliphatic monocarboxylic and/or dicarboxylic and/or polycarboxylic acids.
4. A radiation-curable adhesion-promoting composition of claim 1 , wherein the acid component is composed in whole or in part of anhydrides and/or alkyl esters.
5. A radiation-curable adhesion-promoting composition of claim 1 , wherein the alcohol component comprises further linear and/or branched, aliphatic and/or cycloaliphatic and/or aromatic diols and/or polyols.
6. A radiation-curable adhesion-promoting composition of claim 1 , comprising citraconic, fumaric, itaconic, maleic and/or mesaconic acid as α,β-unsaturated dicarboxylic acid.
7. A radiation-curable adhesion-promoting composition of claim 1 , comprising phthalic acid, isophthalic acid, terephthalic acid, 1,4-cyclohexanedicarboxylic acid, succinic acid, sebacic acid, methyltetrahydrophthalic, methylhexahydrophthalic acid, hexahydrophthalic acid, tetrahydrophthalic acid, dodecanedioic acid, adipic acid, azelaic acid, pyromellitic acid and/or trimellitic acid, their acid anhydrides and/or methyl esters, as additional acids, and also isononanoic acid and/or 2-ethylhexanoic acid, alone or in mixtures.
8. A radiation-curable adhesion-promoting composition of claim 1 , comprising ethylene glycol, 1,2- and/or 1,3-propanediol, diethylene, dipropylene, triethylene and/or tetraethylene glycol, 1,2- and/or 1,4-butanediol, 1,3-butylethylpropanediol, 1,3-methylpropanediol, 1,5-pentanediol, cyclohexanedimethanol, glycerol, hexanediol, neopentyl glycol, trimethylolethane, trimethylolpropane and/or pentaerythritol, bisphenol A, B, C and/or F, norbornylene glycol, 1,4-benzyldimethanol and -diethanol, 2,4-dimethyl-2-ethylhexane-1,3-diol as additional alcohols, alone or in mixtures.
9. A radiation-curable adhesion-promoting composition, wherein the alcohol component is composed of at least 20 mol % of the isomers according to claim 1 .
10. A radiation-curable adhesion-promoting composition, wherein the alcohol component is composed of at least 50 mol % of the isomers according to claim 1 .
11. A radiation-curable adhesion-promoting composition, wherein the alcohol component is composed of at least 90 mol % of the isomers according to claim 1 .
12. A radiation-curable adhesion-promoting composition, wherein the alcohol component is composed of at least 100 mol % of the isomers according to claim 1 .
13. A radiation-curable adhesion-promoting composition of claim 1 , comprising fumaric acid and/or maleic acid (anhydride) as α,β-unsaturated acid component.
14. A radiation-curable adhesion-promoting composition of claim 1 , comprising adipic acid and/or phthalic acid (anhydride) as further dicarboxylic acid component.
15. A radiation-curable adhesion-promoting composition of claim 1 , comprising the alcohol component in a molar ratio of from 0.5 to 2.0:1 with respect to the acid component.
16. A radiation-curable adhesion-promoting composition of claim 1 , comprising the alcohol component in a molar ratio of from 0.8 to 1.5:1 with respect to the acid component.
17. A radiation-curable adhesion-promoting composition of claim 1 , comprising the alcohol component in a molar ratio of from 1.0 to 1.1:1 with respect to the acid component.
18. A radiation-curable adhesion-promoting composition of claim 1 , having an acid number of between 1 and 200 mg KOH/g.
19. A radiation-curable adhesion-promoting composition of claim 1 , having an OH number of between 1 and 200 mg KOH/g.
20. A radiation-curable adhesion-promoting composition of claim 1 , comprising acrylic acid and/or methacrylic acid, C 1 -C 40 alkyl esters and/or cycloalkyl esters of methacrylic acid and/or acrylic acid, glycidyl methacrylate, glycidyl acrylate, 1,2-epoxybutyl acrylate, 1,2-epoxybutyl methacrylate, 2,3-epoxycyclopentyl acrylate, 2,3-epoxycyclopentyl methacrylate, and also the analogous amides and/or styrene and/or derivatives thereof, alone or in mixtures, as component B) (reactive diluent(s)).
21. A radiation-curable adhesion-promoting composition of claim 1 , comprising phenoxyethyl acrylate, ethoxyethoxyethyl acrylate, isodecyl acrylate and isobornyl acrylate, alone or in mixtures, as component B) (reactive diluent(s)).
22. A radiation-curable adhesion-promoting composition of claim 1 , comprising di-, tri- and/or tetraacrylates and their methacrylate analogues, alone or in mixtures, as component B) (reactive diluent(s)).
23. A radiation-curable adhesion-promoting composition of claim 1 , comprising di-, tri- and/or tetraacrylates and their methacrylate analogues of ethylene glycol, 1,2-, 1,3-propanediol, diethylene, di- and tripropylene, triethylene and tetraethylene glycol, 1,2-, 1,4-butanediol, 1,3-butylethylpropanediol, 1,3-methylpropanediol, 1,5-pentanediol, 1,4-bis(hydroxymethyl)cyclohexane (cyclohexane-dimethanol), glycerol, hexanediol, neopentyl glycol, trimethylolethane, trimethylolpropane, pentaerythritol, bisphenol A, B, C and F, norbornylene glycol, 1,4-benzyldimethanol and -diethanol, 2,4-dimethyl-2-ethylhexane- 1,3-diol, 1,4- and 2,3-butylene glycol, di-β-hydroxyethylbutanediol, 1,5-pentanediol, 1,6-hexanediol, 1,8-octanediol, decanediol, dodecanediol, neopentyl glycol, cyclohexanediol, trimethylolpropane, 3(4), 8(9)-bis (hydroxymethyl)tricyclo [5.2.1.0 2,6 ]decane, 2,2-bis(4-hydroxycyclohexyl)propane, 2,2-bis [4-(B-hydroxyethoxy)phenyl]propane, 2-methyipropane- 1,3-diol, 2-methylpentane- 1,5-diol, 2,2,4(2,4,4)-trimethylbexane- 1,6-diol, hexane- 1,2,6-triol, butane-1,2,4-triol, tris(β-hydroxyethyl) isocyanurate, mannitol, sorbitol, polypropylene glycols, polybutylene glycols, xylylene glycol or neopentyl glycol hydroxypivalate, alone or in mixtures, as component B) (reactive diluent(s)).
24. A radiation-curable adhesion-promoting composition of claim 1 , comprising di- and/or tripropylene glycol diacrylate, hexanediol diacrylate, trimethylolpropane triacrylate, alone or in a mixture.
25. A radiation-curable adhesion-promoting composition of claim 1 , comprising auxiliaries and adjuvants.
26. A radiation-curable adhesion-promoting composition of claim 1 , comprising auxiliaries and adjuvants selected from inhibitors, water and/or organic solvents, neutralizing agents, surfactants, oxygen scavengers and/or free-radical scavengers, catalysts, light stabilizers, color brighteners, photosensitizers, and photoinitiators, thixotropic agents, antiskinning agents, defoamers, antistats, thickeners, thermoplastic additives, dyes, pigments, flame retardants, internal release agents, fillers and/or blowing agents.
27. A radiation-curable adhesion-promoting composition, wherein the alcohol component is composed of at least 90 mol % of dicidol mixture according to claim 1 and comprises fumaric acid and/or maleic acid (anhydride) in a diol/acid ratio of from 0.9 to 1.1:1.
28. A radiation-curable adhesion-promoting composition, further comprising dodecanedioic acid, adipic acid and/or phthalic acid (anhydride) as acid component in a ratio of α,β-unsaturated acid(s) to additional acid of from 3:1 to 1:4.
29. A process for preparing a radiation-curable adhesion-promoting composition, said composition comprising
A) at least one unsaturated amorphous polyester composed of at least one α,β-unsaturated dicarboxylic acid component and an alcohol component, the alcohol component being composed of a dicidol mixture of the isomeric compounds 3,8-bis(hydroxy-methyl)tricyclo[5.2.1.0 2,6 ]decane, 4,8-bis(hydroxymethyl)tricyclo[5.2.1.0 2,6 ]decane and 5,8-bis (hydroxymethyl)tricyclo[5.2.1.0 2,6 ]decane, where each isomer can be present in the mixture in a fraction of from 20 to 40 mol %, the sum of the three isomers making from 90 to 100 mol % and said mixture being present at not less than 5 mol % in the alcohol component of the polyester; and
B) at least one polymerizable solvent (reactive diluent) which contains acrylically or methacrylically unsaturated double bonds,
said process comprising
reacting the starting components of A) at a temperature of from 150 to 270° C., and subsequently diluting the reaction product with a reactive diluent B) at temperatures below 200° C.
30. A method comprising adding unsaturated amorphous polyesters A) and at least one polymerizable solvent (reactive diluent) B), as a radiation-curable adhesion-promoting additive, to radiation-curable coating materials.
31. The method of claim 30 , wherein said radiation-curable coating materials comprise water and/or solvents or are free from organic solvents and/or water.
32. The method of claim 31 , wherein said radiation-curable coating materials are selected from the group consisting of coating materials, adhesives, lamination systems, printing and other inks, polishes, glazes, pigment pastes, filling compounds, cosmetics articles, packaging materials, sealants and insulants.
33. The method of claim 32 , wherein said radiation-curable coating materials are applied to metallic or mineral substrates, wood, paper, plastic, ceramic or glass.