IP Library › Granted Patent US 7,714,225
Granted Patent B2
US 7,714,225 · App. 11/607,560 · Granted May 11, 2010

Modular power supply

Assignee: SloanLED, Inc.
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Quick Facts
Patent No.
US 7,714,225
App. No.
11/607,560
Granted
May 11, 2010
Kind
B2
Abstract

A modular power supply particularly adapted for mounting to standard junction boxes in a system to provide a solid state lighting system compatible power signal. One embodiment of a modular power supply for mounting to a junction box according to the present invention includes a housing holding internal electronic components and a first extension integral to the housing for mounting to a junction box. The extension has an opening to the interior of the housing with primary wires passing from the interior of the housing through the extension. The first extension is positioned so that the power supply is capable of being mounted to the mounting surface of a junction box when the power supply is at different orientations.

Claims (38)

1. A modular power supply for mounting to a junction box, comprising: a housing holding internal electronic components, said housing comprising at least one end cap; a first extension integral to said at least one end cap, said extension comprising an opening to an interior of said housing; primary wires passing from the interior of said housing through said first extension, wherein said first extension is positioned so that said power supply is capable of being mounted to a mounting surface of said junction box when said power supply is at different orientations; and a plurality of mounting tabs integral to said at least one end cap for mounting said power supply.

2. The power supply off claim 1 , wherein said mounting tabs are arranged to allow said power supply to be mounted to said mounting surface of said junction box when said power supply is edge or side orientated.

3. The power supply of claim 1 , wherein said first extension comprises a threaded section.

4. The power supply of claim 3 , wherein said threaded section accepts a nut that is turned on said threaded section to mount said power supply to said junction box.

5. The power supply of claim 3 , wherein said first extension further comprises a stand-off.

6. The power supply of claim 1 , further comprising a second extension integral to a second end cap and secondary source wires passing out from inside said housing through said second extension.

7. The power supply of claim 6 , wherein said electronic components convert an electrical signal on said primary wires and transmits a converted signal on said secondary source wires.

8. The power supply of claim 1 , wherein at least one of said mounting tabs includes a tab extension.

9. The power supply of claim 1 , further comprising a second extension integral to a second end cap, said second extension comprising a hole opening to the interior of said housing, secondary source wires passing out of said housing through said second extension.

10. The power supply of claim 9 , said primary and secondary wires electrically coupled to said electronic components, said electronic components converting an electrical signal on said primary wires and transmitting a converted signal on said secondary source wires.

11. The power supply of claim 10 , wherein said electronic components, portions of said primary and secondary wires within said housing are encased.

12. The power supply of claim 11 , wherein said encased electronic components and portions of said primary and secondary wires are moisture resistant.

13. A system for providing power to a lighting system, comprising: a junction box mounted to a mounting surface and comprising a bottom surface adjacent to said mounting surface, said junction box capable of accepting an electrical conductor passing into an interior of said junction box, wherein said electrical conductor carries a first electrical signal; and a power supply capable of accepting said first electrical signal and converting said first electrical signal to a second electrical signal capable of powering a lighting system, said power supply comprising: a housing comprising at least one end cap; a first extension integral to said at least one end cap, said first extension passing through a hole in said junction box wherein said first extension is positioned so that a surface of said housing is at the same level as said bottom surface when said power supply is at different orientations; and a plurality of mounting tabs integral to said at least one end cap for mounting said rower supply.

14. The system of claim 13 , wherein said power supply is capable of mounting adjacent to said junction box at said mounting surface when said power supply is at different orientations.

15. The system of claim 13 , wherein said second electrical signal is capable of powering solid state lighting systems.

16. The system of claim 13 , said mounting tabs utilized for mounting said power supply to said mounting surface when said power supply is at different orientations.

17. The system of claim 13 , wherein said first extension comprises a threaded section.

18. The system of claim 17 , wherein said threaded section accepts a nut that is turned down on said threaded section to mount said power supply to said junction box.

19. The system of claim 17 , wherein said first extension further comprises a stand-off.

20. The system of claim 13 , further comprising primary wires passing from said junction box to said housing through said first extension and carrying said first electrical signal.

21. The system of claim 20 , further comprising a second extension integral to a second end cap and secondary source wires passing out from inside said housing through said second extension carrying said second electrical signal.

22. The system of claim 21 , further comprising electronic components within said housing, said primary and secondary wires electrically coupled to said electronic components, said electronic components converting said first electrical to said second electrical signal.

23. The system of claim 22 , wherein said electronic components, portions of said primary and secondary wires within said housing are encased in a moisture resistant material.

24. The system of claim 13 , further comprising a second power supply mounted to said junction box.

25. The system of claim 24 , wherein said second power supply is capable of accepting said first electrical signal and converting said first electrical signal to a second power supply second electrical signal capable of powering a lighting system.

26. The system of claim 25 , wherein said second power supply second electrical signal is capable of powering solid state lighting systems.

27. The system of claim 26 , wherein said second power supply comprising a housing comprising at least one end cap; and a first extension integral to said at least one end cap, said first extension passing through a hole in said junction box wherein said first extension is positioned so that a surface of said housing of said second power supply is at the same level as said bottom surface of said junction box when said second power supply is at different orientations.

28. The power supply of claim 13 , comprising of additional power supplies each of which is capable of accepting said first electrical signal and converting said first electrical signal to a corresponding electrical signal capable of powering a corresponding lighting system, each also comprising a housing comprising at least one end cap and a first extension integral to said at least one end care.

29. The power supply of claim 28 , wherein each said first extension is positioned so that a surface of said housing is at the same level as said bottom surface of said junction box when said power supply is at different orientations.

30. A power supply housing end cap, comprising:

an end plate capable of being mounted to a power supply housing;

a cylindrical extension integral to said end plate and sized to fit within a junction box hole;

an access hole in said end plate aligned with said cylindrical extension;

mounting tabs integral to said end plate and arranged to allow mounting of said housing to a mounting surface of said junction box when said end plate is mounted to said power supply housing and said cylindrical extension is fitted within said junction box hole.

31. The end cap according to claim 30 , further comprising a gasket to make a watertight seal with said power supply housing.

32. The end cap of claim 31 , wherein said gasket comprises rubber or silicone.

33. The end cap of claim 30 , wherein said cylindrical extension is sized to accept a grommet and wires with a watertight seal between said cylindrical extension, grommet and wires.

34. The end cap of claim 30 , wherein said cylindrical extension is sized to accept wires and to allow potting material to be injected through said cylindrical extension.

Assignments (13)
TERMINATION AND RELEASE OF INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 5, 2024
From: FIRST FINANCIAL BANK (FORMERLY KNOWN AS FIRST FINANCIAL BANK, N.A.)
To: THE SLOAN COMPANY, INC.
Reel/Frame 069312/0652 →
SECURITY INTEREST Recorded Nov 4, 2024
From: PRINCIPAL LIGHTING GROUP, LLC; THE SLOAN COMPANY, INC.
To: FIDELITY DIRECT LENDING LLC, AS COLLATERAL AGENT
Reel/Frame 069122/0038 →
RELEASE OF SECURITY INTEREST Recorded Oct 29, 2024
From: GOLUB CAPITAL LLC
To: THE SLOAN COMPANY, INC.
Reel/Frame 069059/0686 →
SECURITY INTEREST Recorded Oct 19, 2022
From: THE SLOAN COMPANY, INC.
To: FIRST FINANCIAL BANK, N.A.
Reel/Frame 061470/0060 →
SECURITY INTEREST Recorded Apr 30, 2015
From: THE SLOAN COMPANY, INC.
To: GOLUB CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 035536/0484 →
RELEASE OF SECURITY INTEREST Recorded Apr 29, 2015
From: GOLUB CAPITAL LLC, AS COLLATERAL AGENT
To: THE SLOAN COMPANY, INC.
Reel/Frame 035522/0467 →
RELEASE OF SECURITY INTEREST Recorded Oct 2, 2013
From: GOVERNOR AND COMPANY OF THE BANK OF IRELAND, THE
To: SLOAN COMPANY, INC., THE
Reel/Frame 031329/0907 →
SECURITY AGREEMENT Recorded Oct 2, 2013
From: THE SLOAN COMPANY, INC.
To: GOLUB CAPITAL, LLC, AS COLLATERAL AGENT
Reel/Frame 031332/0037 →
RELEASE OF SECURITY INTEREST Recorded Jun 28, 2011
From: CAPITALSOURCE FINANCE, LLC
To: THE SLOAN COMPANY, INC.
Reel/Frame 026511/0618 →
SECURITY AGREEMENT Recorded Jun 9, 2011
From: SLOAN COMPANY, INC., THE
To: GOVERNOR AND COMPANY OF THE BANK OF IRELAND, THE
Reel/Frame 026656/0855 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 019123 FRAME 0912. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 9, 2011
From: SLOAN, THOMAS C.; QUAAL, BRUCE
To: THE SLOAN COMPANY, INC. DBA SLOANLED
Reel/Frame 026415/0452 →
SECURITY AGREEMENT Recorded Apr 25, 2007
From: THE SLOAN COMPANY, INC.
To: CAPITALSOURCE FINANCE LLC, AS AGENT
Reel/Frame 019204/0750 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2007
From: SLOAN, THOMAS C.; QUAAL, BRUCE
To: SLOANLED
Reel/Frame 019123/0912 →
Continuity (2)
Provisional Application 6082835800 · Oct 5, 2006
Related Publication 20080084656A1 · Apr 10, 2008