IP Library › Granted Patent US 7,740,791
Granted Patent B2
US 7,740,791 · App. 11/479,111 · Granted Jun 22, 2010

Method of fabricating a stent with features by blow molding

Assignee: Advanced Cardiovascular Systems, Inc.
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Quick Facts
Patent No.
US 7,740,791
App. No.
11/479,111
Granted
Jun 22, 2010
Kind
B2
Abstract

The invention provides a method of manufacturing a stent, the method comprising: disposing a polymeric tube into a cylindrical mold, the cylindrical mold having a variable diameter along a portion of the inside surface of the mold; radially expanding the tube by blowing a gas or liquid into the cylindrical mold, the outside surface of the tube conforming to the variable diameter portion of the outside surface of the mold, causing the radially expanded tube to have a variable diameter along the conformed length of the tube; and fabricating a stent from the expanded tube.

Claims (23)

1. A method of manufacturing a stent, the method comprising:

disposing a polymeric tube into a cylindrical mold, the cylindrical mold having a protrusion or indentation on the inside surface of the mold;

radially expanding the tube by blowing a gas or liquid into the cylindrical mold, the outside surface of the tube conforming to protrusion or indentation on the inside surface of the mold, the protrusion in the mold causing an indentation on the outside surface of the tube, or the indentation in the mold causing a protrusion on the outside surface of the tube; and

fabricating a stent with the expanded tube, wherein the fabricating comprises laser cutting a pattern having the indentation or protrusion on the surface of a strut.

2. The method according to claim 1 , wherein the thickness at the protrusion on the expanded tube is greater than other portions of the expanded tube.

3. The method according to claim 1 , wherein the thickness at the indentation on the expanded tube is less than other portions of the expanded tube.

4. A method of manufacturing a stent, the method comprising:

disposing a polymeric tube into a cylindrical mold, the cylindrical mold having a protrusion or indentation on the inside surface of the mold;

radially expanding the tube by blowing a gas or liquid into the cylindrical mold, the outside surface of the tube conforming to protrusion or indentation on the inside surface of the mold, the protrusion in the mold causing an indentation on the outside surface of the tube, or the indentation in the mold causing a protrusion on the outside surface of the tube; and

fabricating a stent with the expanded tube, wherein the stent is fabricated so that bending portions are located in thicker portions of the stent.

5. The method according to claim 1 , wherein the indentation comprises a groove.

6. The method according to claim 1 , wherein the tube comprises a biodegradable and/or biostable polymer.

7. The method according to claim 1 , further comprising heating the tube with the liquid or gas to a temperature above Tg of the polymer before and/or during expansion.

8. A method of manufacturing a stent, the method comprising:

disposing a polymeric tube into a cylindrical mold, the cylindrical mold having an indentation or a protrusion on the inside surface of the mold;

radially expanding the tube by blowing a gas or liquid into the cylindrical mold, the outside surface of the tube conforming to the indentation or protrusion of the inside surface of the mold, the indentation or protrusion on the mold causing a feature on the outside surface of the tube; and

fabricating a stent with the expanded tube, wherein the fabricating comprises cutting a pattern having the indentation or protrusion on the surface of a strut.

9. The method according to claim 8 , wherein the feature formed on the outside surface of the tube is an indentation, and the method further comprises filling the indentation with a radio-opaque material.

10. The method according to claim 8 , wherein the feature formed on the outside surface of the tube is an indentation, and the method further comprises filling the indentation with a drug.

11. The method according to claim 8 , wherein the cylindrical mold has both an indentation and a protrusion on the inside surface, thereby forming both a protrusion and an indentation on the outside surface of the tube.

12. The method according to claim 1 , wherein the stent is fabricated so that bending portions are located in thicker portions of the stent.

13. The method according to claim 4 , wherein the fabricating comprises cutting a pattern having the indentation or protrusion on the surface of a strut.

14. The method according to claim 8 , wherein the stent is fabricated so that bending portions are located in thicker portions of the stent.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2006
From: KLEINE, KLAUS; GALE, DAVID C.
To: ADVANCED CARDIOVASCULAR SYSTEMS, INC.
Reel/Frame 018228/0924 →
Continuity (1)
Related Publication 20080001333A1 · Jan 3, 2008