IP Library Granted Patent US 7,796,252
Granted Patent B2
US 7,796,252 · App. 12/317,239 · Granted Sep 14, 2010

Scanning monochromator with direct drive grating

Assignee: Unity Scientific, LLC
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Quick Facts
Patent No.
US 7,796,252
App. No.
12/317,239
Granted
Sep 14, 2010
Kind
B2
Abstract

A novel scanning monochromator uses a PM stepper-motor to directly drive a diffraction grating. By employing interpolated encoder feedback in combination with the PM stepper-motor feedback, a resolution of over 250,000 pulsed steps is available for each revolution of the PM stepper-motor. This translates into more than 20,000 incremental angular-displacement steps over a usable 30° range of dispersion-element rotation. High field accuracy is achieved by a direct PM stepper-driven diffraction grating, and a unique calibration approach based on Wood's anomalies. A plurality of diffracted light beams emerge from the oscillating grating, and these are scanned past a detector for detection, whereby the relative rotation information of the grating can be detected with great accuracy. A number of tolerance-correcting measures are also included to yield an extremely accurate, self-lubricating scanning monochromator that can be economically produced.

Claims (38)

1. An apparatus for high speed spectroscopic sample analysis, comprising:

a light source for illuminating a sample;

an oscillating diffraction-grating mounted on a rotatable shaft for breaking broadband light from the light source into spectrographic constituent wavelengths;

a programmable stepper motor having a shaft connected directly to said diffraction grating for direct drive thereof, and controlled incremental rotation of said diffraction-grating over an angular range in order to scan each of said constituent wavelengths;

an encoder mounted proximate said diffraction-grating for outputting pulses corresponding to an angular position of said diffraction-grating within said angular range; and

a processor in communication with said programmable stepper motor and said encoder for incremental control of the rotation of said stepper motor and diffraction-grating within said angular range in accordance with said encoder output pulses, said processor time-stamps each outputted encoder pulse within said angular range and computes a rotational velocity of said diffraction grating for each outputted encoder pulse.

2. The apparatus of claim 1 , further comprising a sample tray for holding a sample in position for spectroscopic scanning.

3. The apparatus of claim 1 , further comprising a collimating entrance optic assembly in advance of said light source for collimating light therefrom.

4. An apparatus for high speed spectroscopic sample analysis, comprising:

a light source for illuminating a sample;

an oscillating diffraction-grating mounted on a rotatable shaft for breaking broadband light from the light source into spectrographic constituent wavelengths;

a programmable stepper motor having a shaft connected directly to said diffraction grating for direct drive thereof, and controlled incremental rotation of said diffraction-grating over an angular range in order to scan each of said constituent wavelengths;

an encoder mounted proximate said diffraction-grating for outputting pulses corresponding to an angular position of said diffraction-grating within said angular range;

a processor in communication with said programmable stepper motor and said encoder for incremental control of the rotation of said stepper motor and diffraction-grating within said angular range in accordance with said encoder output pulses;

an entrance slit in advance of an entrance optic assembly;

a shutter mechanism for selectively shuttering the entrance slit;

an exit slit in an optical path of said diffraction grating; and

an exit optic assembly for directing light from said exit slit toward a sample tray holding the sample.

5. The apparatus of claim 1 , further comprising an optical sensor for collecting said constituent wavelengths reflected by the sample.

6. An apparatus for high speed spectroscopic sample analysis, comprising:

a light source for illuminating a sample;

an oscillating diffraction-grating mounted on a rotatable shaft for breaking broadband light from the light source into spectrographic constituent wavelengths; and

a programmable motor having a shaft coaxially coupled to said diffraction grating via a flexible non-dampening coupling for direct drive thereof, and incremental rotation of said diffraction-grazing in order to scan each of said constituent wavelengths.

7. The apparatus of claim 6 , further comprising a sample tray for holding the sample in position for spectroscopic scanning.

8. The apparatus of claim 6 , further comprising a collimating entrance optic assembly in advance of said light source for collimating light therefrom.

9. The apparatus of claim 8 , further comprising an entrance slit in advance of said entrance optic assembly.

10. The apparatus of claim 8 , further comprising a shutter mechanism for selectively shuttering an entrance slit.

11. The apparatus of claim 8 , further comprising an exit slit in an optical path of said diffraction grating.

12. The apparatus of claim 8 , further comprising an exit optic assembly for directing light from an exit slit toward a sample tray holding the sample.

13. The apparatus of claim 8 , further comprising an optical sensor for collecting said constituent wavelengths reflected by the sample.

14. An apparatus for high speed spectroscopic sample analysis, comprising:

a light source for illuminating a sample;

an oscillating diffraction-grating pivotally-mounted on a rotatable shaft for breaking said broadband light from the light source into spectrographic constituent wavelengths, said shaft being rotatably anchored between two opposing platforms in self-lubricating bushings mounted in the respective platforms; and

a programmable motor having a shaft connected directly to said diffraction grating for direct drive thereof, and incremental rotation of said diffraction-grating in order to scan each of said constituent wavelengths, wherein periodic rotation of said diffraction-grating through at least one complete revolution maintains a proper grease distribution within said self-lubricating bushings, thereby increasing the useful life of said bushings.

15. The apparatus of claim 14 , further comprising a sample tray for holding a sample in position for spectroscopic scanning.

16. The apparatus of claim 14 , further comprising a collimating entrance optic assembly in advance of said light source for collimating light therefrom.

17. The apparatus of claim 14 , further comprising an entrance slit in advance of an entrance optic assembly; and a shutter mechanism for selectively shuttering said entrance slit.

18. The apparatus of claim 14 , further comprising an exit slit in an optical path of said diffraction grating; an exit optic assembly for directing light from said exit slit toward a sample tray holding the sample; and an optical sensor for collecting said constituent wavelengths reflected by the sample in said sample tray.

Assignments (8)
PATENT SECURITY AGREEMENT Recorded Feb 13, 2026
From: KPM ANALYTICS NORTH AMERICA CORPORATION
To: CCP AGENCY, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 074852/0543 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 047989/0327 Recorded Jul 7, 2021
From: CRYSTAL FINANCIAL LLC
To: KPM ANALYTICS NORTH AMERICA CORPORATION (FORMERLY KNOWN AS PROCESS SENSORS CORPORATION)
Reel/Frame 057106/0699 →
SECURITY INTEREST Recorded Jul 2, 2021
From: KPM ANALYTICS NORTH AMERICA CORPORATION (FORMERLY KNOWN AS PROCESS SENSORS CORPORATION)
To: SOUND POINT AGENCY LLC
Reel/Frame 056741/0373 →
MERGER AND CHANGE OF NAME Recorded Jan 22, 2019
From: WESTCO SCIENTIFIC INSTRUMENTS, INC.; PROCESS SENSORS CORPORATION
To: PROCESS SENSORS CORPORATION
Reel/Frame 048093/0794 →
CHANGE OF NAME Recorded Jan 22, 2019
From: PROCESS SENSORS CORPORATION
To: KPM ANALYTICS NORTH AMERICA CORPORATION
Reel/Frame 049514/0312 →
PATENT SECURITY AGREEMENT Recorded Dec 28, 2018
From: KPM ANALYTICS NORTH AMERICA CORPORATION (FORMERLY KNOWN AS PROCESS SENSORS CORPORATION)
To: CRYSTAL FINANCIAL LLC, AS AGENT
Reel/Frame 047989/0327 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2012
From: TOTH, GEORGE E; WILT, ROBERT RANDALL
To: UNITY SCIENTIFIC, LLC
Reel/Frame 027561/0950 →
MERGER Recorded Jan 19, 2012
From: UNITY SCIENTIFIC, LLC
To: WESTCO SCIENTIFIC INSTRUMENTS, INC.
Reel/Frame 027562/0802 →
Continuity (2)
Continuation 1135105600 · Feb 9, 2006
Related Publication 20090225315A1 · Sep 10, 2009