Electric motor cooling rings
View Patent ↗An electric spa motor includes a ring circling the motor and in direct contact with the motor case. The ring carries a flow of water to cool the motor and to provide heat to the flow of water to supplement a spa heater. The ring includes a passage through the ring for carrying the flow of water. The ring and the passage have cross-sections with approximately equal height and width.
1. A spa having an electric spa pump motor having a ring heat exchanger, the spa comprising:
a spa tub having a spa tub wall;
water residing in the spa tub;
at least one drain for receiving a flow of the water from the spa tub;
a spa pump;
a first pipe carrying the flow of water from the drain to the spa pump;
second pipes carrying the flow of water from the spa pump to jets in the spa tub wall;
a spa pump motor having a motor housing for turning the spa pump;
at least one ring heat exchanger comprising a top half assembled to a bottom half, each half being approximately half of a circle, the ring heat exchanger residing in contact with the motor housing at an end of the motor housing and having a ring width W R of less than two inches;
a first water line carrying at least a portion of the flow of water to the at least one ring heat exchanger; and
a second line carrying at least a portion of the flow of water from the at least one ring heat exchanger, wherein
a ring width W R is narrow enough to allow the ring heat exchanger to reside on the motor housing between a motor mount used to mount the motor and the end of the motor housing.
2. The spa of claim 1 , wherein the ring heat exchanger completes a circle around the motor housing.
3. The spa of claim 2 , wherein the top half is attached to the bottom half using screws.
4. The spa of claim 1 , wherein:
each ring heat exchanger half includes a passage for water to enter and to exit the ring heat exchanger; and
each ring heat exchanger half includes a connector for allowing a flow through the ring heat exchanger to enter a first half, pass from the first half to the second half, and exit the ring heat exchanger.
5. The spa of claim 1 , wherein each ring heat exchanger half comprises an approximately semi-circular cap attached to an approximately semi-circular base.
6. The spa of claim 1 , wherein an O-Ring retainer resides between the base and cap and retains an O-Ring sealing adjacent surfaces of the base and cap.
7. A spa having an electric spa pump motor having a ring heat exchanger, the spa comprising:
a spa tub having a spa tub wall;
water residing in the spa tub;
at least one drain for receiving a flow of the water from the spa tub;
a spa pump;
a first pipe carrying the flow of water from the drain to the spa pump;
second pipes carrying the flow of water from the spa pump to jets in the spa tub wall;
a spa pump motor having a motor housing for turning the spa pump;
at least one ring heat exchanger comprising a top half assembled to a bottom half, each half being approximately half of a circle, the ring heat exchanger residing in contact with the motor housing at an end of the motor housing and having a ring width W R of less than two inches;
a first water line carrying at least a portion of the flow of water to the at least one ring heat exchanger; and
a second line carrying at least a portion of the flow of water from the at least one ring heat exchanger, wherein a ring width W R is narrow enough to allow the ring heat exchanger to reside on the motor housing between a capacitor housing on the motor housing and the end of the motor housing.
8. A spa having an electric spa pump motor having a ring heat exchanger, the spa comprising:
a spa tub having a spa tub wall;
water residing in the spa tub;
at least one drain for receiving a flow of the water from the spa tub;
a spa pump;
a first pipe carrying the flow of water from the drain to the spa pump;
second pipes carrying the flow of water from the spa pump to jets in the spa tub wall;
a spa pump motor having a motor housing for turning the spa pump;
at least one ring heat exchanger comprising a top half assembled to a bottom half, each half being approximately half of a circle, the ring heat exchanger residing in contact with the motor housing at an end of the motor housing;
one of the top half and the bottom half includes a passage for allowing a by-pass portion of the flow of water received through a first by-pass line connected to the high-pressure side of the spa pump to enter the ring heat exchanger; and
the other one of the top half and the bottom half includes a passage for allowing the by-pass portion of the flow of water to exit the ring heat exchanger through a second by-pass line connected to the low-pressure side of the spa pump.
9. A spa having an electric spa pump motor having a ring heat exchanger, the spa comprising:
a spa tub having a spa tub wall;
water residing in the spa tub;
at least one drain for receiving a flow of the water from the spa tub;
a spa pump;
a first pipe carrying the flow of water from the drain to the spa pump;
second pipes carrying the flow of water from the spa pump to jets in the spa tub wall;
a spa pump motor having a motor housing for turning the spa pump;
at least one ring heat exchanger comprising a top half assembled to a bottom half, each half being approximately half of a circle, the ring heat exchanger residing in contact with the motor housing at an end of the motor housing and having a ring width W R of less than two inches;
a first water line carrying at least a portion of the flow of water to the at least one ring heat exchanger; and
a second line carrying at least a portion of the flow of water from the at least one ring heat exchanger, wherein:
each ring heat exchanger half includes a passage for water to enter and to exit the ring heat exchanger; and
each ring heat exchanger half includes a connector for allowing a flow through the ring heat exchanger to enter a first half, pass from the first half to the second half, and exit the ring heat exchanger.
10. A spa having an electric spa pump motor having a ring heat exchanger, the spa comprising:
a spa tub having a spa tub wall;
water residing in the spa tub;
at least one drain for receiving a flow of the water from the spa tub;
a spa pump;
a first pipe carrying the flow of water from the drain to the spa pump;
second pipes carrying the flow of water from the spa pump to jets in the spa tub wall;
a spa pump motor having a motor housing for turning the spa pump;
at least one ring heat exchanger comprising a top half assembled to a bottom half, each half being approximately half of a circle, the ring heat exchanger residing in contact with the motor housing at an end of the motor housing and having a ring width W R of less than two inches;
a first water line carrying at least a portion of the flow of water to the at least one ring heat exchanger; and
a second line carrying at least a portion of the flow of water from the at least one ring heat exchanger, wherein:
wherein each ring heat exchanger half comprises an approximately semi-circular cap attached to an approximately semi-circular base; and
an O-Ring retainer resides between the base and cap and retains an O-Ring sealing adjacent surfaces of the base and cap.