IP Library › Granted Patent US 7,811,410
Granted Patent B2
US 7,811,410 · App. 12/142,062 · Granted Oct 12, 2010

Matching circuit for a complex radio frequency (RF) waveform

Assignee: Lam Research Corporation
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Quick Facts
Patent No.
US 7,811,410
App. No.
12/142,062
Granted
Oct 12, 2010
Kind
B2
Abstract

A complex waveform frequency matching device is disclosed. In various embodiments, the matching device comprises a plurality of radio frequency generators coupled in parallel with one another. Each subsequent one of the plurality of radio frequency generators is configured to produce a harmonic frequency related by an integral multiple to a frequency produced by any lower-frequency producing radio frequency generator, thereby generating a complex waveform. A plurality of frequency splitter circuits is coupled to an output of the plurality of radio frequency generators, and each of a plurality of matching networks has an input coupled to an output of one of the plurality of frequency splitter circuits and an output configured to be coupled to a plasma chamber.

Claims (47)

1. A complex waveform frequency matching device comprising:

a plurality of radio frequency generators coupled in parallel with one another, each subsequent one of the plurality of radio frequency generators configured to produce a harmonic frequency related by an integral multiple to a frequency produced by any lower-frequency producing radio frequency generator, thereby generating a complex waveform;

a plurality of frequency splitter circuits coupled to an output of the plurality of radio frequency generators; and

a plurality of matching networks, each of the plurality of matching networks having an input coupled to an output of one of the plurality of frequency splitter circuits and an output configured to be coupled to a plasma chamber, the plurality of matching networks being configured to provide multiple frequencies of the complex waveform to the plasma chamber concurrently.

2. The complex waveform frequency matching device of claim 1 wherein each of the plurality of matching networks is configured to match an impedance of a center frequency received from one of the plurality of frequency splitter circuits to an input impedance of the plasma chamber.

3. The complex waveform frequency matching device of claim 1 further comprising a resistive element coupled between the output of the plurality of radio frequency generators and the input of the plurality of frequency splitter circuits, the resistive element being selected to allow a high quality value to be achieved by each of the plurality of frequency splitter circuits.

4. The complex waveform frequency matching device of claim 1 wherein the plurality of matching networks is comprised of a plurality of narrowband amplifiers.

5. The complex waveform frequency matching device of claim 1 further comprising a frequency analyzer coupled between the output of the plurality of radio frequency generators and the input of the plurality of frequency splitter circuits.

6. The complex waveform frequency matching device of claim 5 further comprising a feed-forward loop coupled to the plurality of frequency splitter circuits and configured to adjust a resonant frequency of each of the plurality of frequency splitter circuits based upon a determination of constituent frequencies of the complex waveform.

7. The complex waveform frequency matching device of claim 5 further comprising a feed-forward loop coupled to the plurality of matching networks and configured to adjust a resonant frequency of each of the plurality of matching networks based upon a determination of constituent frequencies of the complex waveform.

8. The complex waveform frequency matching device of claim 5 wherein the frequency analyzer is configured to perform a fast Fourier transform and determine constituent frequencies of the complex waveform.

9. A complex waveform frequency matching device comprising:

a plurality of radio frequency generators coupled in parallel with one another, each subsequent one of the plurality of radio frequency generators configured to produce a harmonic frequency related by an integral multiple to a frequency produced by any lower-frequency producing radio frequency generator, thereby generating a complex waveform;

a frequency analyzer coupled to an output of the plurality of radio frequency generators;

a plurality of frequency splitter circuits coupled to an output of the frequency analyzer; and

a plurality of matching networks, each of the plurality of matching networks having an input coupled to an output of one of the plurality of frequency splitter circuits and an output configured to be coupled to a plasma chamber, the plurality of matching networks being configured to provide multiple frequencies of the complex waveform to the plasma chamber concurrently.

10. The complex waveform frequency matching device of claim 9 further comprising a feed-forward loop coupled to the plurality of frequency splitter circuits and configured to adjust a resonant frequency of each of the plurality of frequency splitter circuits based upon a determination of constituent frequencies of the complex waveform.

11. The complex waveform frequency matching device of claim 9 further comprising a feed-forward loop coupled to the plurality of matching networks and configured to adjust a resonant frequency of each of the plurality of matching networks based upon a determination of constituent frequencies of the complex waveform.

12. The complex waveform frequency matching device of claim 9 wherein each of the plurality of matching networks is configured to match an impedance of a center frequency received from one of the plurality of frequency splitter circuits to an input impedance of the plasma chamber.

13. The complex waveform frequency matching device of claim 9 further comprising a resistive element coupled between the output of the plurality of radio frequency generators and the input of the plurality of frequency splitter circuits, the resistive element being selected to allow a high quality value to be achieved by each of the plurality of frequency splitter circuits.

14. The complex waveform frequency matching device of claim 9 wherein the plurality of matching networks is comprised of a plurality of narrowband amplifiers.

15. The complex waveform frequency matching device of claim 9 wherein the frequency analyzer is configured to perform a fast Fourier transform and determine constituent frequencies of the complex waveform.

16. A complex waveform frequency matching device comprising:

a radio frequency generator configured to generate a complex waveform, the complex waveform being comprised of a plurality of frequencies;

a plurality of frequency splitter circuits coupled to an output of the radio frequency generator; and

a plurality of matching networks, each of the plurality of matching networks having an input coupled to an output of one of the plurality of frequency splitter circuits and an output configured to be coupled to a plasma chamber, the plurality of matching networks being configured to provide the plurality of frequencies of the complex waveform to the plasma chamber concurrently.

17. The complex waveform frequency matching device of claim 16 wherein each of the plurality of matching networks is configured to match an impedance of a center frequency received from one of the plurality of frequency splitter circuits to an input impedance of the plasma chamber.

18. The complex waveform frequency matching device of claim 16 further comprising a resistive element coupled between the output of the radio frequency generator and the input of the plurality of frequency splitter circuits, the resistive element being selected to allow a high quality value to be achieved by each of the plurality of frequency splitter circuits.

19. The complex waveform frequency matching device of claim 16 wherein the radio frequency generator is a digital signal generator.

20. The complex waveform frequency matching device of claim 16 wherein the plurality of matching networks is comprised of a plurality of narrowband amplifiers.

21. The complex waveform frequency matching device of claim 16 further comprising a frequency analyzer coupled between the output of the radio frequency generator and the input of the plurality of frequency splitter circuits.

22. The complex waveform frequency matching device of claim 21 further comprising a feed-forward loop coupled to the plurality of frequency splitter circuits and configured to adjust a resonant frequency of each of the plurality of frequency splitter circuits based upon a determination of constituent frequencies of the complex waveform.

23. The complex waveform frequency matching device of claim 21 further comprising a feed-forward loop coupled to the plurality of matching networks and configured to adjust a resonant frequency of each of the plurality of matching networks based upon a determination of constituent frequencies of the complex waveform.

24. The complex waveform frequency matching device of claim 21 wherein the frequency analyzer is configured to perform a fast Fourier transform and determine constituent frequencies of the complex waveform.

25. A complex waveform frequency matching device, the device comprising:

a radio frequency generator configured to generate a complex waveform;

a plurality of frequency splitter circuits coupled to an output of the radio frequency generator;

a frequency analyzer coupled between the radio frequency generator and the plurality of frequency splitter circuits, the frequency analyzer being configured to perform a fast Fourier transform and determine constituent frequencies of the complex waveform; and

a plurality of matching networks, each of the plurality of matching networks having an input coupled to an output of one of the plurality of frequency splitter circuits and an output configured to be coupled to a plasma chamber.

26. The complex waveform frequency matching device of claim 25 further comprising a resistive element coupled between the radio frequency generator and the plurality of frequency splitter circuits, the resistive element being selected to allow a high quality value to be achieved by each of the plurality of frequency splitter circuits.

27. A complex waveform frequency matching device, the device comprising:

a radio frequency generator configured to generate a complex waveform;

a plurality of frequency splitter circuits coupled to an output of the radio frequency generator;

a resistive element coupled between the radio frequency generator and the plurality of frequency splitter circuits, the resistive element being selected to allow a high quality value to be achieved by each of the plurality of frequency splitter circuits; and

a plurality of matching networks, each of the plurality of matching networks having an input coupled to an output of one of the plurality of frequency splitter circuits and an output configured to be coupled to a plasma chamber.

28. The complex waveform frequency matching device of claim 27 further comprising a frequency analyzer coupled between the radio frequency generator and the plurality of frequency splitter circuits.

29. The complex waveform frequency matching device of claim 28 wherein the frequency analyzer is configured to perform a fast Fourier transform and determine constituent frequencies of the complex waveform.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2008
From: LEMING, ANDRES; KUTHI, ANDRAS; ANDERSON, THOMAS
To: LAM RESEARCH CORPORATION
Reel/Frame 021120/0922 →
Continuity (1)
Related Publication 20090315596A1 · Dec 24, 2009