IP Library Granted Patent US 7,820,761
Granted Patent B2
US 7,820,761 · App. 11/537,306 · Granted Oct 26, 2010

Metallized nanostructured chemicals as cure promoters

Assignee: Hybrid Plastics, Inc.
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Quick Facts
Patent No.
US 7,820,761
App. No.
11/537,306
Granted
Oct 26, 2010
Kind
B2
Abstract

Metallized polyhedral oligomeric silsesquioxanes and metallized polyhedral oligomeric silicates are used as cure promoters, catalysts, and alloying agents for the reinforcement of polymer microstructures, including polymer coils, domains, chains, and segments, at the molecular level. Because of their tailorable compatibility with polymers, polyhedral oligomeric metallosesquioxanes (POMS) can be readily and selectively incorporated into polymers by common mixing processes.

Claims (28)

1. A composite material comprising:

(a) a metallized nanostructured chemical selected from the group consisting of polyhedral oligomeric metallosesquioxanes and polyhedral oligomeric metallosilicates; and

(b) a polymer selected from the group consisting of acrylics, carbonates, epoxies, esters, silicones, polyolefins, polyethers, polyesters, polycarbonates, polyamides, polyeurethanes, polyimides, styrenics, amides, nitriles, olefins, aromatic oxides, aromatic sulfides, esters, and iono=ers or rubbery polymers derived from hydrocarbons and silicones,

wherein the metallized nanostructured chemical is compounded into the polymer by reactive or non-reactive blending, and the metallized nanostructured chemical acts as a catalyst to promote cure of the material.

2. The material of claim 1 , further comprising a nonmetallized nanostructured chemical selected from the group consisting of POSS and POS compounded into the polymer by reactive or non-reactive blending.

3. The material of claim 1 , wherein a plurality of metallized nanostructured chemicals is compounded into the polymer.

4. The material of claim 2 , wherein a plurality of metallized nanostructured chemicals is compounded into the polymer.

5. The material of claim 4 , wherein a plurality of nonmetallized nanostructured chemicals is compounded into the polymer.

6. A method of alloying a metallized nanostructured chemical selected from the group consisting of polyhedral oligomeric metallasesquioxanes and polyhedral oligomeric metallosilicates into a polymer selected from the group consisting of acrylics, carbonates, epoxies, esters, silicones, polyolefins, polyethers, polyesters, polycarbonates, polyamides, polyeurethanes, polyimides, styrenics, amides, nitriles, olefins, aromatic oxides, aromatic sulfides, esters, and ionomers or rubbery polymers derived from hydrocarbons and silicones, comprising the step of compounding the metallized nanostructured chemical into the polymer by reactive or non-reactive blending, wherein the metallized nanostructured chemical acts as a catalyst to promote cure of the material.

7. The method of claim 6 , further comprising compounding a nonmetallized nanostructured chemical selected from the group consisting of POSS and POS into the polymer by reactive or non-reactive blending.

8. The method of claim 6 , wherein a plurality of metallized nanostructured chemicals is compounded into the polymer.

9. The method of claim 7 , wherein a plurality of metallized nanostructured chemicals is compounded into the polymer.

10. The method of claim 9 , wherein a plurality of nonmetallized nanostructured chemicals is compounded into the polymer.

11. The method of claim 6 , wherein the polymer is in a physical state selected from the group consisting of amorphous, semicrystalline, crystalline, elastomeric and rubber.

12. The method of claim 6 , wherein the polymer contains a chemical sequence and related polymer microstructure.

13. The method of claim 6 , wherein the polymer is selected from the group consisting of a polymer coil, a polymer domain, a polymer chain, and a polymer segment.

14. The method of claim 6 , wherein the metallized nanostructured chemical reinforces the polymer at a molecular level.

15. The method of claim 6 , wherein the compounding is nonreactive.

16. The method of claim 6 , wherein the compounding is reactive.

17. The method of claim 6 , wherein a physical property of the polymer is improved as a result of incorporating the metallized nanostructured chemical into the polymer.

18. The method of claim 17 , wherein the physical property is selected from the group consisting of adhesion to a polymeric surface, adhesion to a composite surface, adhesion to a metal surface, water repellency, density, low dielectric constant, thermal conductivity, glass transition, viscosity, melt transition, storage modulus, relaxation, stress transfer, abrasion resistance, fire resistance, biological compatibility, gas permeability, porosity, optical quality, and radiation shielding.

19. The method of claim 6 , wherein the compounding is accomplished by blending the metallized nanostructured chemical into the polymer.

20. The method of claim 19 , wherein the compounding is accomplished by a blending process selected from the group consisting of melt blending, dry blending, and solution blending.

21. The method of claim 6 , wherein the metallized nanostructured chemical performs at least one function selected from the group consisting of plasticizer, filler, compatabilizer, antioxidant, and stablizer.

22. The method of claim 7 , wherein the metallized and nonmetallized nanostructured chemicals function as compatibilizers.

23. The method of claim 6 , wherein the metallized nanostructured chemical is selectively compounded into the polymer such that the metallized nanostructured chemical is incorporated into a predetermined region within the polymer.

24. The method of claim 23 , wherein a physical property is enhanced as a result of compounding the metallized nanostructured chemical into the polymer.

25. A method according to claim 24 , wherein the property is selected from the group consisting of T g , HDT, modulus, creep, set, and permeability.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2007
From: LICHTENHAN, JOSEPH D.; SCHWAB, JOSEPH J.; FU, XUAN; ABBENHUIS, H.C.L.; WHEELER, PAUL
To: HYBRID PLASTICS, INC.
Reel/Frame 019349/0007 →
Continuity (19)
Continuation In Part 1101518500 · Dec 17, 2004
Continuation In Part 1146605300 · Aug 21, 2006
Continuation In Part 1122560700 · Sep 12, 2005
Continuation In Part 1116600800 · Jun 24, 2005
Continuation In Part 0963189200 · Aug 4, 2000
Continuation 1035129200 · Jan 23, 2003
Continuation In Part 0981826500 · Mar 26, 2001
Continuation In Part 0974776200 · Dec 21, 2000
Continuation In Part 1018631800 · Jun 27, 2002
Provisional Application 6072233200 · Sep 29, 2005
Provisional Application 6053145800 · Dec 18, 2003
Provisional Application 6070963800 · Aug 19, 2005
Provisional Application 6060858200 · Sep 10, 2004
Provisional Application 6014743500 · Aug 4, 1999
Provisional Application 6035152300 · Jan 23, 2002
Provisional Application 6019208300 · Mar 24, 2000
Provisional Application 6017188800 · Dec 23, 1999
Provisional Application 6030154400 · Jun 27, 2001
Related Publication 20100125123A1 · May 20, 2010