Method for production of an optical component from quartz glass
The production of an optical component from quartz glass by elongation of a coaxial arrangement of a core rod and a hollow cylinder is known. The arrangement is thus introduced into a heating zone, such that the lower end begins to partly soften and the component drawn from the softened part. According to the invention, a pseudo-continuous method for the formation of the restriction in the inner passage of the hollow cylinder on which the core rod is supported, is disclosed, whereby an upper hollow cylinder is fused end on with a lower hollow cylinder to form an axial composite cylinder, a core rod is introduced into the lower hollow cylinder and the axial cylinder composite partly softened and elongated to form the optical component. A drawing bulb extending to the upper hollow cylinder forms, within which the inner passage at least partly collapses with formation of the restriction and the upper cylinder is then separated off from the drawn optical component at a separating plane and then elongated together with a core rod to form an optical component.
1. A method for producing an optical component of quartz glass, said method comprising:
elongating a first coaxial arrangement of a first core rod and a hollow cylinder structure of a predetermined length, wherein the first coaxial arrangement is supplied in vertical orientation to a heating zone and is softened therein zonewise, starting with a lower end thereof, and the component is drawn off downwards from a softened region, the hollow cylinder structure having an inner bore therein, and in a region of the lower end being provided with a constriction in the inner bore on which the first core rod is supported, wherein
a) a first upper hollow cylinder is fused at an end thereof with a second lower hollow cylinder so as to form the hollow cylinder structure as an axial cylinder composite,
b) the first core rod is introduced into the lower hollow cylinder and the axial cylinder composite is supplied to the heating zone, starting with a lower end thereof, and is softened therein zonewise and elongated so as to form the optical component,
c) a drawing bulb being formed as said axial cylinder composite is softened and elongated, said drawing bulb progressing in the cylinder composite to the first upper hollow cylinder, wherein, within said drawing bulb, the inner bore is collapsed at least in part, so as to produce a second constriction of the inner bore,
d) the first upper hollow cylinder is separated at a separation plane in an area of the second constriction therein from the optical component so that the separated first upper hollow cylinder has the second constriction at an end thereof, and
e) the first upper hollow cylinder is subsequently combined with a second core rod supported on the second constriction in a second coaxial arrangement, and the second coaxial arrangement is elongated so as to produce a second optical component.
2. The method according to claim 1 , wherein the first upper hollow cylinder is subsequently used as a second lower hollow cylinder in a second axial cylinder composite.
3. The method according to claim 2 , wherein the second constriction in an area of the separation plane has an axially continuous opening.
4. The method according to claim 2 , wherein an upper end of the first core rod extends into the inner bore of the first upper hollow cylinder.
5. The method according to claim 2 , wherein the first upper hollow cylinder and/or the second lower hollow cylinder of the axial cylinder composite has an inner diameter and/or an outer diameter that is beveled.
6. The method according to claim 1 , wherein the first upper hollow cylinder is used in the elongation process for holding the second lower hollow cylinder.
7. The method according to claim 6 , wherein the second constriction in an area of the separation plane has an axially continuous opening.
8. The method according to claim 6 , wherein an upper end of the first core rod extends into the inner bore of the first upper hollow cylinder.
9. The method according to claim 6 , wherein the first upper hollow cylinder and/or the second lower hollow cylinder has an inner diameter and/or an outer diameter that is beveled.
10. The method according to claim 1 wherein the second constriction in the area of the separation plane has an axially continuous opening.
11. The method according to claim 10 , wherein an upper end of the first core rod extends into the inner bore of the first upper hollow cylinder.
12. The method according to claim 10 , wherein the first upper hollow cylinder and/or the second lower hollow cylinder has an inner diameter and/or an outer diameter that is beveled.
13. The method according to claim 1 wherein the elongation process comprises a drawing phase and a drawing end phase, and wherein during the drawing phase a negative pressure is produced in the inner bore relative to an externally applied pressure.
14. The method according to claim 13 , wherein the pressure in the inner bore is increased in the drawing end phase.
15. The method according to claim 14 , wherein the pressure in the inner bore is increased in the drawing end phase to a value in the range of an ambient pressure+/−50 mbar.
16. The method according to claim 1 , wherein a plunger which has a smaller outer diameter than the first core rod is used in the inner bore above the first core rod.
17. The method according to claim 1 wherein an upper end of the first core rod extends into the inner bore of the upper hollow cylinder.
18. The method according to claim 17 , wherein the upper end of the first core rod extends up and into a region of half the length of the first upper hollow cylinder.
19. The method according to claim 1 wherein at least one of the first upper hollow cylinder and the second lower hollow cylinder has at least one of a beveled inner diameter and a beveled outer diameter.
20. The method according to claim 1 wherein the first upper hollow cylinder and second lower hollow cylinder have inner diameters that differ by not more than +/−2 mm from each other, and the first upper hollow cylinder and second lower hollow cylinder have outer diameters that differ by not more than +/−3 mm from each other.
21. The method according to claim 1 wherein the inner bore of the first upper hollow cylinder is mechanically machined to a final dimension.