High power, single pole electrical connector
View Patent ↗A high-power, single-pole electrical connector is disclosed. A nonconductive mounting base is used to attach the connector to an electrical distribution panel. The connector extending from the panel has a bolted together connection, rather than a pin-and-collet configuration, as is found in some existing connectors. In the present invention, a panel-mounted connection is secured to a working side connection by bolting the two parts together.
1. A high-power, single-pole electrical connector comprising,
a) a base electrical connection on a power side of the connector;
b) a nonconductive mounting base connected to the base electrical connection and configured to extend through a distribution panel when the connector is in use; and,
c) a semi-cylindrical, bolt-on working side connection connected to the nonconductive mounting base and the base electrical connection wherein the semi-cylindrical working side connection has two holes for securing bolts, and said holes are configured so that the securing bolts are inserted from opposite sides of the semi-cylindrical connection, thus allowing for closer spacing of the holes and a shorter length for the semi-cylindrical connection.
2. A high-power, single-pole electrical connector comprising,
a) a base electrical connection on a power side of the connector;
b) a nonconductive mounting base connected to the base electrical connection and configured to extend through a distribution panel when the connector is in use;
c) a semi-cylindrical, bolt-on working side connection connected to the nonconductive mounting base and the base electrical connection; and,
d) a semi-cylindrical, cable-end connection configured for connection to the semi-cylindrical, working side connection such that when the connection is made up, the resulting working side connection has a generally cylindrical shape.
3. A high-power, single-pole electrical connector comprising,
a) a base electrical connection on a power side of the connector;
b) a nonconductive mounting base connected to the base electrical connection and configured to extend through a distribution panel when the connector is in use;
c) a bolt-on working side connection connected to the nonconductive mounting base and the base electrical connection;
d) a bolt-on cable-end connection configured for connection to the bolt-on working side connection when the connector is in use;
e) an insulating boot configured to be positioned around the working side connection and the cable-end connection when the working side connection is made up, wherein the nonconductive mounting base is color-coded and is large enough that an outer portion of the color-coded base remains visible when the insulating boot is positioned around a made up working side connection; and,
f) an insulating boot retaining ring.
4. A high-power, panel-mount, single-pole electrical connector comprising,
a) a nonconductive mounting base;
b) an elongate conductor that extends through the nonconductive mounting base and has a power-side electrical contact surface at a first axial end of the elongate conductor and a working-side electrical contact surface at a second axial end of the elongate conductor and wherein:
i) the working-side electrical contact surface is configured to be bolted directly to an electrical contact surface of another connector.
5. The connector of claim 4 , wherein the connector is rated for currents of 200 amps or more and voltages of 500 volts or more.
6. A high-power single-pole electrical connector comprising,
a) a panel-mount component comprising;
i) a nonconductive mounting base; and,
ii) an elongate conductor that extends through the nonconductive mounting base and has an electrical contact surface configured to be bolted to another conductor;
b) a cable-end component having an electrical contact surface at a distal end, the electrical contact surface being configured to be bolted to another conductor; and,
c) at least one securing bolt for connecting the electrical contact surface of the panel-mount component to the electrical contact surface of the cable-end component.
7. The connector of claim 6 further comprising:
a) two securing bolts, and wherein
i) the electrical contact surface of the panel-mount component further comprises two holes extending through the electrical contact surface in a direction generally perpendicular to the longitudinal axis of the elongate conductor;
ii) the electrical contact surface of the cable-end component further comprises two holes extending through the electrical contact surface in a direction generally perpendicular to the longitudinal axis of the cable-end component, such that the holes in the electrical contact surfaces may be aligned to allow the two securing bolts to connect the panel-mount component to the cable-end component.
8. The connector of claim 6 , wherein the connector is rated for currents of 200 amps or more and voltages of 500 volts or more.