Fan speed control system
A fan speed control system for a machine is disclosed. The control system may include a fan to provide a flow of coolant to the machine. The system may further include a first sensor configured to generate a first signal indicative of an operational parameter of the machine, a second sensor associated with the fan to generate a second signal indicative of an actual speed of the fan, and a controller communicatively coupled to the fan, the first sensor, and the second sensor. The controller may be configured to generate a third signal indicative of a desired fan speed based on the first signal, and a fourth signal indicative of a difference between the desired fan speed and the actual fan speed. The controller may drive the fan based on the third signal and the fourth signal.
1. A fan control system, comprising:
a fan to provide a flow of coolant to a machine;
a first sensor configured to generate a first signal indicative of an operational parameter of the machine;
a second sensor associated with the fan to generate a second signal indicative of an actual speed of the fan; and
a controller communicatively coupled to the fan, the first sensor, and the second sensor, the controller being configured to:
generate a third signal indicative of a desired fan speed based on the first signal;
generate a fourth signal indicative of a difference between the desired fan speed and the actual fan speed; and
drive the fan based on the third signal and the fourth signal;
wherein generating the third signal includes:
determining a maximum achievable fan speed and a minimum achievable fan speed based on a current speed of a power source associated with the machine; and
interpolating a desired fan speed between the minimum achievable fan speed and the maximum achievable fan speed based on the first signal.
2. The system of claim 1 , wherein driving the fan based on the third signal and the fourth signal includes:
generating a fifth signal by applying at least one gain to the fourth signal; and
driving the fan in response to the third signal and the fifth signal.
3. The system of claim 2 , wherein the controller is further configured to:
generate the fifth signal only if the difference between the desired fan speed and the actual fan speed falls outside a predetermined range; and
set the fifth signal to zero if the actual fan speed falls below a predetermined threshold.
4. The system of claim 2 , wherein driving the fan in response to the third signal and the fifth signal includes:
modulating the third signal;
combining the modulated third signal and the fifth signal; and
driving the fan based on the combination.
5. The system of claim 2 , wherein the at least one gain includes at least one of a proportional gain, an integral gain, and a derivative gain.
6. The system of claim 1 , further including a pump and motor coupled to drive to the fan, wherein driving the fan includes regulating a displacement of at least one of the pump and motor based on the third signal and the fourth signal.
7. A method of controlling the speed of a fan, comprising:
receiving a first signal indicative of an operational parameter of a machine;
receiving a second signal indicative of an actual speed of the fan;
generating a third signal indicative of a desired fan speed based on the first signal;
generating a fourth signal indicative of a difference between the desired fan speed and the actual fan speed; and
driving the fan based on the third signal and the fourth signal;
wherein generating the third signal includes:
determining a maximum achievable fan speed and a minimum achievable fan speed based on a current speed of a power source associated with the machine; and
interpolating a desired fan speed between the minimum achievable fan speed and the maximum achievable fan speed based on the first signal.
8. The method of claim 7 , further including:
generating a fifth signal by applying at least one gain to the fourth signal; and
driving the fan in response to the third signal and the fifth signal.
9. The method of claim 8 , further including:
generating the fifth signal only if the difference between the desired fan speed and the actual fan speed falls outside a predetermined range; and
setting the fifth signal to zero if the actual fan speed falls below a predetermined threshold.
10. The method of claim 8 , wherein driving the fan in response to the third signal and the fifth signal includes:
modulating the third signal;
combining the modulated third signal and the fifth signal; and
driving the fan based on the combination.
11. The method of claim 8 , wherein the at least one gain includes at least one of a proportional gain, an integral gain, and a derivative gain.
12. The method of claim 7 , wherein driving the fan further includes responsively adjusting a displacement of at least one of a pump and motor coupled to drive the fan based on the third signal and the fourth signal.
13. A machine, comprising:
a power source configured to power operations of the machine;
a fan to provide a flow of coolant to the power source;
a driving element operatively coupled to the power source to drive the fan;
a first sensor configured to generate a first signal indicative of an operational parameter of the power source;
a second sensor associated with the fan to generate a second signal indicative of an actual speed of the fan; and
a controller communicatively coupled to the fan, the first sensor, and the second sensor, the controller being configured to:
generate a third signal indicative of a desired fan speed based on the first signal;
generate a fourth signal indicative of a difference between the desired fan speed and the actual fan speed; and
drive the fan based on the third signal and the fourth signal;
wherein generating the third signal includes:
determining a maximum achievable fan speed and a minimum achievable fan speed based on a current speed of a power source associated with the machine; and
interpolating a desired fan speed between the minimum achievable fan speed and the maximum achievable fan speed based on the first signal.
14. The machine of claim 13 , wherein driving the fan based on the third signal and the fourth signal includes:
generating a fifth signal by applying at least one gain to the fourth signal; and
driving the fan in response to the third signal and the fifth signal.
15. The machine of claim 14 , wherein the controller is further configured to:
generate the fifth signal only if the difference between the desired fan speed and the actual fan speed falls outside a predetermined range; and
set the fifth signal to zero if the actual fan speed falls below a predetermined threshold.
16. The machine of claim 14 , wherein driving the fan in response to the third signal and the fifth signal includes:
modulating the third signal;
combining the modulated third signal and the fifth signal; and
driving the fan based on the combination.
17. The machine of claim 13 , further including a pump and motor coupled to drive the fan, wherein driving the fan includes regulating a displacement of at least one of the pump and motor in response to the third signal and the fourth signal.