Printing on comestible products
A color image may be applied onto a substantially planar carrier, and the carrier may be deformed to form a non-planar relief mold of a three-dimensional image, including deforming the color image whereby the deformed color image is proportionate relative to, i.e., is in register with, the three-dimensional image. A comestible material, e.g., chocolate, may be deposited into the relief mold to substantially overlie the color image. The comestible material may be removed from the relief mold, with the color image applied thereto. In one implementation, the color image may be applied to the substantially planar carrier by screen printing one or more colors forming the color image onto the carrier using an edible ink composition.
1. A mold system for a comestible product, comprising:
a three dimensional impression in a carrier to form a non-planar relief mold for a comestible material, the three dimensional impression corresponding to a three dimensional representation of a two dimensional image; and
an edible ink image disposed on an interior surface of the three dimensional impression, the image being a disproportionate version of the two dimensional image such that the disproportionate image is substantially in register with the three dimensional impression formed in the carrier.
2. The mold system of claim 1 , wherein the edible ink image is disposed in the interior space of the three dimensional impression so as to receive the comestible material when the comestible material is deposited into the non-planar relief mold.
3. The mold system of claim 1 , wherein the edible ink image is applied to a first side of the carrier that becomes the interior surface of the three dimensional impression.
4. The mold system of claim 1 , wherein the carrier has a thickness of less than about 400 microns.
5. The mold system of claim 4 , wherein the carrier has a thickness in the range of about 100 to about 400 microns.
6. The mold system of claim 1 , wherein the edible ink image applied to an interior of the impression comprises a multi-color image.
7. The mold system of claim 6 , wherein the multi-color image depicts a cartoon character.
8. The mold system of claim 1 , wherein the carrier comprises a thermoplastic sheet.
9. The mold system of claim 8 , wherein the thermoplastic sheet comprises a material selected from the group consisting of virgin grade polyvinyl chloride, polypropylene, polycarbonate, acrylic and high impact polystyrene.
10. The mold system of claim 8 , wherein the carrier is substantially transparent.
11. The mold system of claim 1 , wherein the edible ink composition is an aqueous edible ink composition comprising:
a) one or more viscosity controllers at about 65% to about 80% by weight of said aqueous edible ink composition;
b) one or more film forming compounds at about 0.6% to about 4% by weight of said aqueous ink composition;
c) one or more emulsifiers at about 1% to about 12% by weight of said aqueous edible ink composition;
d) a plasticizer at about 0.03% to about 0.4% by weight;
e) water at about 13% to about 25% by weight; and
f) a powdered ink.
12. The mold system of claim 1 , wherein the edible ink image comprises an edible ink composition including:
a) about 73.3% by weight fondant icing sugar;
b) about 0.8% by weight hydroxypropylmethylcellulose;
c) about 2.9% by weight POLYSORBATE 60 and about 5.9% by weight lecithin;
d) about 0.06% propylene glycol; and
e) about 16.8% water.
13. The mold system of claim 1 , further comprising a comestible material arranged in the three dimensional impression.
14. A mold system for a comestible product, comprising:
a three dimensional impression in a carrier to form a non-planar relief mold for a comestible material, the three dimensional impression corresponding to a three dimensional representation of a two dimensional image; and
an edible ink image disposed on an interior surface of the three dimensional impression, the image being a disproportionate version of the two dimensional image such that the disproportionate image is substantially in register with the three dimensional impression formed in the carrier, wherein the edible ink image is applied to a first side of the carrier that becomes the interior surface of the three dimensional impression, wherein a boundary of the image applied to the carrier is substantially in register with a boundary of the three dimensional impression formed in the carrier.
15. The mold system of claim 14 , wherein the edible ink image applied onto the carrier using one or more colors of edible ink composition by a printing process selected from the group consisting of screen printing, offset printing, thermal transfer, and ink jetting.
16. A mold system for a comestible product, comprising:
a three dimensional impression in a carrier to form a non-planar relief mold for a comestible material, the three dimensional impression corresponding to a three dimensional representation of a two dimensional image;
an edible ink image layer disposed on an interior surface of the three dimensional impression, the edible ink image layer being a disproportionate version of the two dimensional image such that the disproportionate image layer is substantially in register with the three dimensional impression formed in the carrier; and
a comestible material deposited in at least a portion of an interior space of the three dimensional impression to contact the edible ink image layer.
17. The mold system of claim 16 , wherein the edible ink image layer is applied to a first side of the carrier that becomes the interior surface of the three dimensional impression.
18. The mold system of claim 17 , wherein a boundary of the edible ink image layer applied to the carrier is substantially in register with a boundary of the three dimensional impression formed in the carrier.
19. The mold system of claim 17 , wherein the carrier has a thickness in the range of about 100 to about 400 microns and comprises a thermoplastic sheet selected from the group consisting of virgin grade polyvinyl chloride, polypropylene, polycarbonate, acrylic and high impact polystyrene.
20. The mold system of claim 16 , wherein the comestible material is a jelly, fudge, chocolate, chocolate compound, or combination thereof.
21. The mold system of claim 16 , wherein the edible ink image layer comprises an edible ink composition including:
a) one or more viscosity controllers at about 65% to about 80% by weight of said aqueous edible ink composition;
b) one or more film forming compounds at about 0.6% to about 4% by weight of said aqueous ink composition;
c) one or more emulsifiers at about 1% to about 12% by weight of said aqueous edible ink composition;
d) a plasticizer at about 0.03% to about 0.4% by weight;
e) water at about 13% to about 25% by weight; and
f) a powdered ink.
22. The mold system of claim 16 , wherein the edible ink image layer comprises an edible ink composition including:
a) about 73.3% by weight fondant icing sugar;
b) about 0.8% by weight hydroxypropylmethylcellulose;
c) about 2.9% by weight POLYSORBATE 60 and about 5.9% by weight lecithin;
d) about 0.06% propylene glycol; and
e) about 16.8% water.
23. A mold system for comestible products, comprising:
a three dimensional impression formed in a carrier to define a non-planar relief mold for a comestible material, the three dimensional impression corresponding to a three dimensional representation of a two dimensional image, the carrier having a thickness in the range of about 100 to about 400 microns and comprising a thermoplastic sheet selected from the group consisting of virgin grade polyvinyl chloride, polypropylene, polycarbonate, acrylic and high impact polystyrene; and
a multi-colored edible ink image screen printed to the carrier so as to be positioned on an interior surface of the three dimensional impression, the image being a disproportionate version of the two dimensional image, such that the disproportionate image is substantially in register with the three dimensional impression formed in the carrier, wherein the edible ink image comprises an edible ink composition including:
a) one or more viscosity controllers;
b) one or more film forming compounds;
c) one or more emulsifiers; and
d) one or more food grade colorants.
24. The mold system of claim 23 , further comprising a comestible material arranged in the three dimensional impression.
25. The mold system of claim 24 , wherein the comestible material is a jelly, fudge, chocolate, chocolate compound, or combination thereof.