IP Library › Granted Patent US 7,875,572
Granted Patent B2
US 7,875,572 · App. 10/586,548 · Granted Jan 25, 2011

Combustion catalyst for treating diesel exhaust gas and method for treating diesel exhaust gas

Assignee: Tanaka Kikinzoku Kogyo K.K.
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Quick Facts
Patent No.
US 7,875,572
App. No.
10/586,548
Granted
Jan 25, 2011
Kind
B2
Abstract

The present invention provides a catalyst for combustion treatment of suspended particulate matter in diesel exhaust gases, and a combustion catalyst for treating diesel exhaust gases in which a precious metal or an oxide thereof as the catalytic component is loaded on a carrier composed of oxide ceramic particles comprising ceria-zirconia or ceria-praseodymium oxide. In the present invention, depending on the carried precious metal, the carrier is preferably composed of oxide ceramic particles further comprising yttria or lanthanum oxide. The present invention provides a sufficient activity to combust suspended particulate matter in exhaust gases, and can cause combustion at a low temperature of about 300° C. It operates stably for a long period, and can burn suspended particulate matter, especially carbon microparticles.

Claims (18)

1. A combustion catalyst for treating a suspended particulate matter in a diesel exhaust gas, wherein said combustion catalyst comprises: a carrier consisting of a ceria-praseodymium oxide-lanthanum oxide; and a precious metal or an oxide thereof as a catalytic component loaded on the carrier.

2. The combustion catalyst for treating a diesel exhaust gas according to claim 1 , wherein the carrier has a ceria content of 45 to 95 wt %.

3. The combustion catalyst for treating a diesel exhaust gas according to claim 1 , wherein the carrier has a coria content of 45 to 95 wt %, and a content of lanthanum oxide of 0.1 to 15 wt %.

4. The combustion catalyst for treating a diesel exhaust gas according to claim 1 , wherein the precious metal as the catalytic component comprises ruthenium.

5. The combustion catalyst for treating a diesel exhaust gas according to claim 4 , wherein the carrier has a loading of ruthenium of 0.1 to 10 wt % based on the carrier weight.

6. The combustion catalyst for treating a diesel exhaust gas according to claim 1 , wherein the precious metal as the catalytic component comprises iridium.

7. The combustion catalyst for treating a diesel exhaust gas according to claim 6 , wherein the carrier has a loading of iridium of 0.1 to 10 wt % in terms of the carrier weight.

8. The combustion catalyst for treating a diesel exhaust gas according to claim 1 , wherein the precious metal as the catalytic component comprises platinum or silver.

9. The combustion catalyst for treating a diesel exhaust gas according to claim 8 , wherein the carrier has a loading of platinum or silver of 0.1 to 10 wt % in terms of the carrier weight.

10. The combustion catalyst for treating a diesel exhaust gas according to claim 4 , wherein the catalytic component further comprises iridium and/or silver.

11. The combustion catalyst for treating a diesel exhaust gas according to claim 10 which comprises iridium and, wherein a loading ratio of ruthenium to iridium (ruthenium:iridium) is 1:20 to 20:1.

12. The combustion catalyst for treating a diesel exhaust gas according to claim 10 which comprises silver and, wherein a loading ratio of ruthenium to silver (ruthenium:silver) is 1:10 to 10:1.

13. The combustion catalyst for treating a diesel exhaust gas according to claim 6 , wherein the catalytic component further comprises at least one of platinum, rhodium, ruthenium, palladium and silver.

14. The combustion catalyst for treating a diesel exhaust gas according to claim 13 which comprises platinum and, wherein a loading ratio of iridium to platinum (iridium:platinum) is 1:30 to 30:1.

15. The combustion catalyst for treating a diesel exhaust gas according to claim 10 which comprises rhodium and, wherein a loading ratio of iridium to rhodium (iridium:rhodium) is 1:30 to 30:1.

16. The combustion catalyst for treating a diesel exhaust gas according to claim 1 , wherein the carrier is formed on a surface of a metal base via wash coating.

17. A method for combustion treatment of a diesel exhaust gas, comprising the steps of: collecting a suspended particulate matter in a diesel exhaust gas, and burning or eliminating the collected suspended particulate matter by the catalyst according to claim 1 .

18. The combustion catalyst for treating a diesel exhaust gas according to claim 1 , wherein the carrier has a content of lanthanum oxide of 0.1 to 15 wt %.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2006
From: KIKUHARA, SHUNJI; YAMASHITA, TAKESHI; KUBO, HITOSHI; ITAYA, KAZUTO; SASAKI, MASAHIRO
To: TANAKA KIKINZOKU KOGYO K.K.
Reel/Frame 018130/0689 →
Priority Claims (1)
JP 2004-367724 · Dec 20, 2004 · national
Continuity (1)
Related Publication 20080229731A1 · Sep 25, 2008