Electronic control for winch tension
A method for controlling the tension in a spooled device disposed on a winch, comprises providing an input signal to a controller indicative of a measured tension in the spooled device, providing an input signal to the controller indicative of a desired tension in the spooled device, and providing an output signal from the controller to adjust the speed of the winch based on a difference between the desired tension in the spooled device and the measured tension in the spooled device.
1. A method for controlling the tension in a spooled device disposed on a winch, comprising:
providing an input signal to a controller indicative of a measured tension in the spooled device, wherein the measured tension is measured by a cable mounted tension device;
providing an input signal to the controller indicative of a desired tension in the spooled device; and
providing an output signal from the controller to adjust the speed of the winch based on a difference between the desired tension in the spooled device and the measured tension in the spooled device.
2. The method of claim 1 wherein the spooled device comprises a wireline cable.
3. The method of claim 1 wherein the spooled device comprises a winch cable.
4. The method of claim 1 wherein the spooled device comprises coiled tubing.
5. The method of claim 1 wherein the spooled device comprises an umbilical.
6. The method of claim 1 wherein the cable mounted tension device provides the measured tension to the controller in real time.
7. The method of claim 1 wherein the cable mounted tension device provides the measured tension to the controller via an amplifier.
8. The method of claim 1 wherein the desired tension is input by a potentiometer.
9. The method of claim 1 wherein the controller is a PID controller.
10. The method of claim 1 wherein the winch is powered by a hydraulic pump and motor assembly and wherein the output signal is directly connected to the winch hydraulic pump electric displacement control .
11. The method of claim 10 wherein the hydraulic pump and motor assembly is a positive displacement pump powered by a prime mover and driving the hydraulic motor.
12. The method of claim 1 wherein the winch is powered by an electric power winch system and wherein the output signal controls the speed of the electric motor.
13. The method of claim 12 wherein the electric power winch system is an electric motor connected to a source of electric power through a variable speed drive.
14. A system for monitoring the tension of a spooled conveyance, comprising:
an assembly for driving a winch;
a conveyance spooled upon the winch; and
a controller having at least a measured tension input and a desired tension input, the controller operable to output a signal to adjust the speed of the winch based on a difference between the desired tension in the spooled device and the measured tension in the spooled conveyance, wherein the measured tension input is measured by a cable mounted tension device.
15. The system of claim 14 wherein the spooled conveyance is one of a wireline cable and coiled tubing.
16. The system of claim 14 wherein the assembly for driving the winch comprises an electric motor connected to a source of electric power through a variable speed drive.
17. The system of claim 14 wherein the assembly for driving the winch comprises a hydraulic motor connected to a positive displacement pump powered by a prime mover.
18. The system of claim 14 wherein the controller is a PID controller.