Device for water-jet cutting or abrasive water-jet cutting units
Control device and method for controlling the impingement of the workpiece by a water jet or an abrasive water jet in a cutting unit. Control device includes a feeder composed of at least two flow-through areas positionable between a high-pressure water supply and a jet nozzle of the cutting unit. At least one of the flow-through areas includes a high pressure area, and at least one of the flow-through areas includes a pressure-reducing area. At least one switchable valve is arranged in the high-pressure area, a pressure-reducing mechanism is arranged in the pressure reducing area, and an impingement line is coupled to the at least two flow-through areas and coupleable to the jet nozzle.
1. A control device for controlling the impingement of a workpiece by a water jet or an abrasive water jet in a cutting unit, the control device comprising:
a feeder composed of at least two flow-through areas positionable between a high-pressure water supply and a jet nozzle of the cutting unit, wherein at least one of the flow-through areas includes a high pressure area, and at least one of the flow-through areas includes a pressure-reducing area;
at least one switchable valve arranged in the high-pressure area;
a pressure-reducing mechanism arranged in the pressure reducing area; and
an impingement line coupled to the at least two flow-through areas and coupleable to the jet nozzle; and
further comprising:
the at least one switchable valve being arranged in parallel to the pressure reducing area; and
at least one hole breakthrough sensor adapted to control the control device.
2. The control device according to claim 1 , wherein the at least two flow-through areas are structured to be parallel to each other in at least one location.
3. The control device according to claim 1 , wherein the at least two flow-through areas are ultimately merged to form an impingement line of the jet nozzle.
4. The control device according to claim 1 , further comprising another switchable valve arranged upstream of the at least one switchable valve in the high-pressure area.
5. The control device according to claim 4 , wherein the pressure-reducing mechanism is arranged downstream from the other switchable valve in the flow direction in the pressure-reducing area.
6. The control device according to claim 1 , wherein the pressure-reducing mechanism is arranged upstream from another switchable valve arranged in the pressure-reducing area and in the flow direction in the pressure-reducing area.
7. The control device according to claim 1 , wherein the pressure-reducing mechanism is a throttle.
8. The control device according to claim 4 , wherein the pressure-reducing mechanism is a throttle.
9. The control device according to claim 5 , wherein the pressure-reducing mechanism is a throttle.
10. The control device according to claim 1 , wherein at least the switchable valve in the high-pressure area is controlled by the at least one hole breakthrough sensor.
11. The control device according to claim 5 , wherein at least the switchable valve in the high-pressure area is controlled by the at least one hole breakthrough sensor.
12. The control device according to claim 6 , wherein at least the switchable valve in the high-pressure area is controlled by the at least one hole breakthrough sensor.
13. The control device according to claim 1 , wherein the high-pressure water supply comprises a high-pressure pump.
14. A control device for controlling the impingement of a workpiece by a water jet or an abrasive water jet in a cutting unit, the control device comprising:
a feeder composed of at least two flow-through areas positionable between a high-pressure water supply and a jet nozzle of the cutting unit, wherein at least one of the flow-through areas includes a high pressure area, and at least one of the flow-through areas includes a pressure-reducing area;
a first switchable valve arranged in the high-pressure area;
a second switchable valve arranged upstream of the first switchable valve;
a pressure-reducing mechanism arranged in the pressure reducing area; and
an impingement line coupled to the at least two flow-through areas and coupleable to the jet nozzle,
wherein at least the first switchable valve in the high-pressure area is controlled by at least one hole breakthrough sensor.
15. A method of controlling the impingement of water on a workpiece by a water jet or an abrasive water jet in a cutting unit, comprising:
supplying high-pressure water to a control device having a first flow-through area and a second flow-through area;
controlling flow of a portion of the high-pressure water through the first flow-through area using a switchable valve;
controlling flow of a portion of the high-pressure water through the second flow-through area;
piercing a portion of a workpiece with the portion of the water through the second flow-through area; and
switching to the portion of water through the first flow-through area to cut the workpiece,
wherein:
the switchable valve is arranged in parallel to the second flow-through area; and
at least one hole breakthrough sensor is structured and arranged to control the switchable valve.
16. The method according to claim 15 , wherein the first and second flow-through areas merge into an impingement line coupleable to a nozzle.
17. The method according to claim 15 , wherein the cutting unit further comprises another switchable valve, wherein the other switchable valve is arranged in the second flow-through area, and wherein the other switchable valve controls the switchable valve in the first flow-through area.
18. The method according to claim 15 , wherein the cutting unit further comprises a pressure-reducing mechanism arranged downstream from another switchable valve arranged in the second flow-through area and in the flow direction in the second flow-through area.
19. The method according to claim 15 , wherein the cutting unit further comprises a pressure-reducing mechanism arranged upstream from another switchable valve arranged in the second flow-through area and in the flow direction in the second flow-through area.
20. The method according to claim 15 , wherein at least the switchable valve in the first flow-through area is controlled by the at least one hole breakthrough sensor.
21. A method of controlling the impingement of water on a workpiece by a water jet or an abrasive water jet in a cutting unit, comprising:
supplying high-pressure water to a control device having a first flow-through area and a second flow-through area;
controlling flow of a portion of the high-pressure water through the first flow-through area using a first switchable valve;
controlling flow of a portion of the high-pressure water through the second flow-through area using a second switchable valve;
piercing a portion of a workpiece with the portion of the water through the second flow-through area; and
switching to the portion of water through the first flow-through area to cut the workpiece,
wherein the first switchable valve is controlled by the second switchable valve and by at least one hole breakthrough sensor.