IP Library › Granted Patent US 7,972,732
Granted Patent B2
US 7,972,732 · App. 12/549,904 · Granted Jul 5, 2011

Perfluorocyclobutane based water vapor transfer membranes with side chain perfluorosulfonic acid moieties

Assignee: GM Global Technology Operations LLC
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Quick Facts
Patent No.
US 7,972,732
App. No.
12/549,904
Granted
Jul 5, 2011
Kind
B2
Abstract

A membrane humidifier assembly includes a first flow field plate adapted to facilitate flow of a first gas thereto and a second flow field plate adapted to facilitate flow of a second gas thereto. A polymeric membrane is disposed between the first and second flow fields and adapted to permit transfer of water from the first flow field plate to the second flow field plate. The polymeric membrane includes a polymer having perfluorocyclobutyl groups and a pendant side chain having a protogenic group.

Claims (63)

1. A membrane humidifier for a fuel cell, the membrane humidifier comprising:

a first flow field plate adapted to facilitate flow of a first gas thereto;

a second flow field plate adapted to facilitate flow of a second gas thereto;

a polymeric membrane disposed between the first and second flow fields, the membrane adapted to permit transfer of water, the polymeric membrane comprising a first polymer having a polymer segment comprising polymer segment 1:

wherein:

Z 1 is —SO 2 X, —PO 3 H 2 , or —COX;

E 1 is an aromatic containing moiety;

A is absent or O or a chain extender having a carbon backbone;

X is an —OH, a halogen, an ester, or

P 1 , P 2 are each independently absent, —O—, —S—, —SO—, —SO 2 —, —CO—, —NH—, NR 2 —, or —R 3 —, and

R 2 is C 1-25 alkyl, C1-25 aryl, or C 1-25 arylene;

R 3 is C 1-25 alkylene, C 1-25 perfluoroalkylene, or C 1-25 arylene;

R 4 is trifluoromethyl, C 1-25 alkyl, C 1-25 perfluoroalkylene, C 1-25 aryl, or another E 1 group; and

Q 1 is a fluorinated cyclobutyl moiety.

2. The humidifier of claim 1 wherein the first gas and the second gas include a component selected from the group consisting of O 2 , N 2 , H 2 O, H 2 , and combinations thereof.

3. The humidifier of claim 1 wherein the polymeric membrane has a permeance of greater than 6000 GPU.

4. The humidifier of claim 1 wherein the first flow field plate and the second flow field plate each independently include a peripheral sealing section.

5. The humidifier of claim 1 wherein polymer segment 1 is repeated from 1 to 10,000 times.

6. The humidifier of claim 5 wherein the polymer segment further comprising the polymer block having formula 4:

E 2 -P 3 -Q 2 -P 4 k   4

wherein:

k is from 3 to 100;

E 2 is an aromatic containing moeity;

P 3 , P 4 are each independently absent, —O—, —S—, —SO—, —SO 2 —, —CO—, —NH—, NR 2 —, or —R 3 —, and

Q 2 is a fluorinated cyclobutyl moiety.

7. The humidifier of claim 6 wherein E 1 and E 2 each independently comprise a component selected from the group consisting of:

8. The humidifier of claim 1 wherein -ACF 2 CF 2 —Z 1 comprises a moiety having the following formula:

a, b, c, p are independently an integer from 1 to 10.

9. The humidifier of claim 1 wherein -ACF 2 CF 2 —Z 1 comprises:

—CF 2 —CF 2 —O—CF 2 CF 2 —Z 1 .

10. The humidifier of claim 1 wherein Z 1 is SO 2 OH.

11. The humidifier of claim 1 wherein the membrane further comprises a non-ionic polymer that is blended with the first polymer to form a polymeric blend.

12. The humidifier of claim 11 wherein the non-ionic polymer is a fluoroelastomer.

13. The humidifier of claim 11 wherein the first polymer is present in an amount from about 1 to about 80 weight percent of the total weight of the polymeric blend.

14. A fuel cell system comprising:

a fuel cell stack having a cathode side and an anode side;

a membrane humidifier comprising:

a first flow field plate adapted to receive a first gas from the cathode side of the fuel cell stack;

a second flow field plate adapted to facilitate flow of a second gas thereto;

a polymeric membrane disposed between the first and second flow fields, the membrane adapted to permit transfer of water, the polymeric membrane comprising a first polymer having a polymer segment comprising polymer segment 1:

wherein:

Z 1 is —SO 2 X, —PO 3 H 2 , or —COX;

E 1 is an aromatic containing moiety;

A is absent or O or a chain extender having a carbon backbone;

X is an —OH, a halogen, an ester, or

P 1 , P 2 are each independently absent, —O—, —S—, —SO—, —SO 2 —, —CO—, —NH—, NR 2 —, or —R 3 —, and

R 2 is C 1-25 alkyl, C1-25 aryl, or C 1-25 arylene;

R 3 is C 1-25 alkylene, C 1-25 perfluoroalkylene, or C 1-25 arylene;

R 4 is trifluoromethyl, C 1-25 alkyl, C 1-25 perfluoroalkylene, C 1-25 aryl, or another E 1 group; and

Q 1 is a fluorinated cyclobutyl moiety.

15. The fuel cell system of claim 14 wherein the first gas and the second gas include a component selected from the group consisting of O 2 , N 2 , H 2 O, H 2 , and combinations thereof.

16. The fuel cell system of claim 14 wherein the polymeric membrane has a permeance of greater than 6000 GPU.

17. The fuel cell system of claim 14 wherein the first flow field plate and the second flow field plate each independently include a peripheral sealing section.

18. The fuel cell system of claim 14 wherein polymer segment 1 is repeated from 1 to 10,000 times.

19. The fuel cell system of claim 18 wherein the polymer segment further comprising the polymer block having formula 4:

E 2 -P 3 -Q 2 -P 4 k   4

wherein:

k is from 3 to 100;

E 2 is an aromatic containing moeity;

P 3 , P 4 are each independently absent, —O—, —S—, —SO—, —SO 2 —, —CO—, —NH—, NR 2 —, or —R 3 —, and

Q 2 is a fluorinated cyclobutyl moiety.

20. The fuel cell system of claim 14 wherein -ACF 2 CF 2 —Z 1 comprises a moiety having the following formula:

a, b, c, p are independently an integer from 1 to 10.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034185/0789 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0299 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0555 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0091 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025246/0234 →
SECURITY AGREEMENT Recorded Feb 25, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023990/0001 →
SECURITY AGREEMENT Recorded Feb 25, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023989/0155 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2009
From: MACKINNON, SEAN M.; FULLER, TIMOTHY J.; BRENNER, ANNETTE M.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023182/0001 →
Continuity (1)
Related Publication 20110053010A1 · Mar 3, 2011