IP Library › Granted Patent US 8,039,554
Granted Patent B2
US 8,039,554 · App. 11/528,243 · Granted Oct 18, 2011

Ethylene-α-olefin copolymer, resin composition containing the same and molded article thereof

Assignee: Sumitomo Chemical Company, Limited
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Quick Facts
Patent No.
US 8,039,554
App. No.
11/528,243
Granted
Oct 18, 2011
Kind
B2
Abstract

An ethylene-α-olefin copolymer having monomer units derived from ethylene and monomer units derived from an α-olefin of 3 to 20 carbon atoms, a melt flow rate (MFR) of 0.01 to 4 g/10 minutes, a density of 890 to 970 kg/m 3 , an activation energy of flow of 50 kJ/mol or more and a molecular weight distribution measured by gel permeation chromatography of 3 or more, wherein a characteristic relaxation time (τ) determined by a melt viscoelasticity measurement or an external haze ratio (EHR) satisfies a relationship of the following formula (1) or (2), respectively: 3×MFR −0.75 +1.1>τ>1.3×MFR −0.5 +1.4  (1) EHR≦−15×log MFR+0.145× d −47  (2)

Claims (29)

1. A resin composition comprising of an ethylene-α-olefin copolymer (A1) obtained by copolymerizing ethylene and an α-olefin in the presence of a metallocene catalyst and of an ethylene-α-olefin copolymer (B) obtained by copolymerizing ethylene with an α-olefin in the presence of a polymerization catalyst containing a solid component containing titanium, magnesium and a halogen, wherein

the ethylene-α-olefin copolymer (A1) has monomer units derived from ethylene and monomer units derived from an α-olefin of 3 to 20 carbon atoms, a melt flow rate (MFR) of 0.01 to 1.3 g/10 minutes, a density of 910 to 970 kg/m 3 , an activation energy of flow of 50 kJ/mol or more and a molecular weight distribution measured by gel permeation chromatography of 7 to 25, wherein a characteristic relaxation time (τ, unit is second) determined by a melt viscoelasticity measurement and the MFR satisfy a relationship of the following formula (1):

3×MFR −0.75 +1.1>τ>1.3×MFR −0.5 +1.4  (1);

wherein the ethylene-α-olefin copolymer (B) has a melt flow rate (MFR) of 0.1 to 10 g/10 minutes, a density (d) of 900 to 970 kg/m 3 , and an activation energy of flow of lower than 50 kJ/mol; and the content of copolymer (A1) is 1-70% by weight based on 100% by weight of the total of the copolymer (A1) and the copolymer (B); and wherein the copolymer (A1) includes 0.5 to 50 wt. % of said α-olefin.

2. A molded article obtained from the resin composition of claim 1 .

3. The molded article according to claim 2 , wherein the molded article is a film.

4. The resin composition according to claim 1 , wherein in (A1) the MWD is less than 20.

5. The resin composition according to claim 1 , wherein in (A1) the MWD is less than 15.

6. The resin composition according to claim 1 , wherein in (A1) the MWD is 7 to 10.8.

7. A resin composition comprising of an ethylene-α-olefin copolymer (A2) obtained by copolymerizing ethylene and an α-olefin in the presence of a metallocene catalyst and of an ethylene-α-olefin copolymer (B) obtained by copolymerizing ethylene with an α-olefin in the presence of a polymerization catalyst containing a solid component containing titanium, magnesium and a halogen, wherein

the ethylene-α-olefin copolymer (A2) has monomer units derived from ethylene and monomer units derived from an α-olefin of 3 to 20 carbon atoms, a melt flow rate (MFR) of 0.01 to 1.3 g/10 minutes, a density (d) of 910 to 970 kg/m 3 , an activation energy of flow of 50 kJ/mol or more and a molecular weight distribution measured by gel permeation chromatography 7 to 25, wherein an external haze ratio (EHR), the MFR and the density satisfy a relationship of the following formula (2):

EHR<−15×log MFR+0.145 ×d− 47  (2);

the ethylene-α-olefin copolymer (B) has a melt flow rate (MFR) of 0.1 to 10 g/10 minutes, a density (d) of 900 to 970 kg/m 3 , and an activation energy of flow of lower than 50 kJ/mol; and

the content of copolymer (A2) is 1-70% by weight based on 100% by weight of the total of the copolymer (A2) and the copolymer (B), and wherein the copolymer (A2) includes 0.5 to 50 wt. % of said α-olefin.

8. A molded article obtained from the resin composition of claim 7 .

9. The molded article according to claim 8 , wherein the molded article is a film.

10. The resin composition according to claim 7 , wherein in (A2) the MWD is less than 20.

11. The resin composition according to claim 7 , wherein in (A2) the MWD is less than 15.

12. The resin composition according to claim 7 , wherein in (A2) the MWD is 7 to 10.8.

13. A resin composition comprising of an ethylene-α-olefin copolymer (A1) obtained by copolymerizing ethylene and an α-olefin in the presence of a metallocene catalyst and of an ethylene-α-olefin copolymer (B) obtained by copolymerizing ethylene with an α-olefin in the presence of a polymerization catalyst containing a solid component containing titanium, magnesium and a halogen, wherein

the ethylene-α-olefin copolymer (A1) has monomer units derived from ethylene and monomer units derived from an α-olefin of 3 to 20 carbon atoms, a melt flow rate (MFR) of 0.44 to 1.3 g/10 minutes, a density of 910 to 970 kg/m 3 , an activation energy of flow of 50 kJ/mol or more and a molecular weight distribution measured by gel permeation chromatography of 6 to 25, wherein a characteristic relaxation time (τ, unit is second) determined by a melt viscoelasticity measurement and the MFR satisfy a relationship of the following formula (1):

3×MFR −0.75 +1.1>τ>1.3×MFR −0.5 +1.4  (1);

wherein the ethylene-α-olefin copolymer (B) has a melt flow rate (MFR) of 0.1 to 10 g/10 minutes, a density (d) of 900 to 970 kg/m 3 , and an activation energy of flow of lower than 50 kJ/mol; and

the content of copolymer (A1) is 1-70% by weight based on 100% by weight of the total of the copolymer (A1) and the copolymer (B); and wherein the copolymer (A1) includes 0.5 to 50 wt. % of said α-olefin.

14. A resin composition comprising of an ethylene-α-olefin copolymer (A2) obtained by copolymerizing ethylene and an α-olefin in the presence of a metallocene catalyst and of an ethylene-α-olefin copolymer (B) obtained by copolymerizing ethylene with an α-olefin in the presence of a polymerization catalyst containing a solid component containing titanium, magnesium and a halogen, wherein

the ethylene-α-olefin copolymer (A2) has monomer units derived from ethylene and monomer units derived from an α-olefin of 3 to 20 carbon atoms, a melt flow rate (MFR) of 0.44 to 1.3 g/10 minutes, a density (d) of 910 to 970 kg/m 3 , an activation energy of flow of 50 kJ/mol or more and a molecular weight distribution measured by gel permeation chromatography 6 to 25, wherein an external haze ratio (EHR), the MFR and the density satisfy a relationship of the following formula (2):

EHR<−15×log MFR+0.145 ×d− 47  (2);

the ethylene-α-olefin copolymer (B) has a melt flow rate (MFR) of 0.1 to 10 g/10 minutes, a density (d) of 900 to 970 kg/m 3 , and an activation energy of flow of lower than 50 kJ/mol; and

the content of copolymer (A2) is 1-70% by weight based on 100% by weight of the total of the copolymer (A2) and the copolymer (B), and wherein the copolymer (A2) includes 0.5 to 50 wt. % of said α-olefin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2007
From: ISEKI, YUKI; YAMADA, KATSUHIRO; KAWASHIMA, YASUTOYO; NOZUE, YOSHINOBU
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 018726/0103 →
Priority Claims (2)
JP 2005-286849 · Sep 30, 2005 · national
JP 2006-097936 · Mar 31, 2006 · national
Continuity (1)
Related Publication 20070093627A1 · Apr 26, 2007