IP Library Granted Patent US 8,114,167
Granted Patent B2
US 8,114,167 · App. 12/477,572 · Granted Feb 14, 2012

Dynamically activated variable response socket technology

Assignee: Carl Caspers Consulting LLC
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Quick Facts
Patent No.
US 8,114,167
App. No.
12/477,572
Granted
Feb 14, 2012
Kind
B2
Abstract

A socket system in an artificial limb for amputees, the socket system being dynamically activated by weight-bearing loads and variable in response to shear forces imposed by weight-bearing loads. The socket system includes: a liner adapted to engage the residual limb; a semi-flexible inner socket having a textured surface; an inner socket air wick between the liner and the textured surface of the inner socket; a semi-rigid outer socket having a textured surface; an outer socket air wick between the inner socket and the textured surface of the outer socket; a sealing sleeve engaging the outer socket and the residual limb, the sealing sleeve, the outer socket, and the residual limb creating a sealed chamber; and a vacuum source connected to the sealed chamber and creating a vacuum within the sealed chamber. The vacuum source is dynamically activated in response to weight-bearing loads and varies the response of the socket system to shear forces imposed by weight-bearing loads. The socket system may alternatively be a single rigid socket with a flexible brim.

Claims (25)

1. A socket system in an artificial limb for amputees having a residual limb, the socket system being vacuum-managed and dynamically activated by weight-bearing loads and variable in response to shear forces imposed by weight-bearing loads, the socket system comprising:

(a) a liner adapted to engage the residual limb;

(b) an inner socket having a textured surface;

(c) an inner socket air wick between the liner and the inner socket;

(d) an outer socket having a textured surface;

(e) an outer socket air wick between the inner socket and the outer socket;

(f) a sealing sleeve engaging the outer socket and for engaging the residual limb, creating a sealed chamber enclosing the outer socket, the outer socket air wick, the inner socket, and the inner socket air wick;

(g) a vacuum source connected to the sealed chamber and creating a vacuum within the sealed chamber, said vacuum drawing the inner socket air wick against the textured surface of the inner socket and the outer socket air wick against the textured surface of the outer socket;

(h) wherein the socket system is dynamically activated in response to weight bearing loads and has a variable response to vertical, tangential, and rotational forces imposed by the weight bearing loads, thereby minimizing vacuum pockets or voids within the system, distributing shear forces evenly over the residual limb, and maintaining total contact between the residual limb and the socket system.

2. The socket system of claim 1 , wherein the inner socket is more flexible than the outer socket.

3. The socket system of claim 2 , wherein the textured surface of the inner socket increases the coefficient of sliding friction between the inner socket and the inner socket air wick and wherein the textured surface of the outer socket increases the coefficient of sliding friction between the outer socket and the outer socket air wick.

4. The socket system of claim 1 , wherein the inner socket further comprises an inner surface facing the liner, and wherein the textured surface of the inner socket is on the inner surface.

5. The socket system of claim 1 , wherein the inner socket further comprises an outer surface facing the outer socket, and wherein the textured surface of the inner socket is on the outer surface.

6. The socket system of claim 1 , wherein the liner further comprises a textured surface facing the inner socket.

7. A method of vacuum-managing and dynamically activating and varying the response of a socket system for an artificial limb for amputees having a residual limb, the socket system comprising an inner socket, an inner socket air wick, an outer socket, an outer socket air wick, and a seal, the seal creating a vacuum chamber enclosing the inner socket, the inner socket air wick, the outer socket, and the outer socket air wick, comprising the steps of:

(a) providing a textured surface on the inner socket facing the inner socket air wick in order to vary the coefficient of sliding friction between the inner socket and the inner socket air wick;

(b) providing a textured surface on the outer socket facing the outer socket air wick in order to vary the coefficient of sliding friction between the outer socket and the outer socket air wick; and

(c) creating a vacuum in the vacuum chamber, thereby dynamically adhering the inner socket air wick to the inner socket and the outer socket air wick to the outer socket.

8. The method of claim 7 , further comprising a step of calculating the necessary coefficients of sliding friction based on the amputee's body weight, the surface area of the amputee's residual limb, the surface areas of the inner and outer sockets, and the vacuum pressure in the vacuum chamber.

9. The method of claim 7 , further comprising a step of varying the vacuum pressure in the vacuum chamber to compensate for weight-bearing loads and tangential and rotational forces within the socket system.

10. The method of claim 7 , further comprising the step of varying the flexibility of the inner socket and the outer socket at the time of manufacture.

11. The method of claim 7 , further comprising the step of varying the surface area of the textured surfaces at the time of manufacture.

12. The method of claim 7 , further comprising the step of varying the coefficient of sliding friction of the textured surfaces at the time of manufacture.

13. The method of claim 7 , further comprising a step of providing a textured surface on the inner socket facing the outer socket air wick in order to vary the coefficient of sliding friction between the inner socket and the outer socket air wick.

14. The method of claim 7 , further comprising a step of providing a textured surface on the liner facing the inner socket air wick in order to vary the coefficient of sliding friction between the liner and the inner socket air wick.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2020
From: CARL CASPERS CONSULTING, LLC
To: NETTWORK MANUFACTURING, INC.
Reel/Frame 053869/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 11, 2011
From: CASPERS, CARL ANTHONY
To: CARL CASPERS CONSULTING LLC
Reel/Frame 027216/0705 →
Continuity (1)
Related Publication 20100312359A1 · Dec 9, 2010