IP Library Granted Patent US 8,124,992
Granted Patent B2
US 8,124,992 · App. 12/199,723 · Granted Feb 28, 2012

Light-emitting device, manufacturing method thereof, and lamp

Assignee: Showa Denko K.K.
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Quick Facts
Patent No.
US 8,124,992
App. No.
12/199,723
Granted
Feb 28, 2012
Kind
B2
Abstract

The present invention provides a light-emitting device comprising an n-type semiconductor layer, a light-emitting layer, a p-type semiconductor layer and a titanium oxide-based conductive film layer laminated in this order, wherein the titanium oxide-based conductive film layer comprises a first layer as a light extraction layer and a second layer as a current diffusion layer, the second layer being arranged on the p-type semiconductor layer side of the first layer, a method of manufacturing a light-emitting device, and a lamp.

Claims (42)

1. A light-emitting device, comprising an n-type semiconductor layer, a light-emitting layer, a p-type semiconductor layer and a titanium oxide-based conductive film layer laminated in this order, wherein

the titanium oxide-based conductive film layer comprises a first layer made of a granular crystal and a second layer made of a columnar crystal, the second layer being arranged on the p-type semiconductor layer side of the first layer.

2. The light-emitting device according to claim 1 , wherein

the surface of the first layer opposite to the second layer side is in a concavo-convex shape.

3. The light-emitting device according to claim 2 , wherein

the concavo-convex shape formed on the first layer is formed by etching, and the first layer is made of a material in which the etching rate is higher than an etching rate of a material used for the second layer.

4. The light-emitting device according to claim 2 , wherein

the concavo-convex shape formed on the first layer includes randomly formed concave part and convex part.

5. The light-emitting device according to claim 4 , wherein

the elevation difference between the concave part and the convex part is within the range from 35 nm to 2000 nm.

6. The light-emitting device according to claim 1 , wherein

the second layer of the titanium oxide-base conductive film layer is of an oxide comprising Ti and at least one element selected from the group consisting of Ta, Nb, V, Mo, W and Sb.

7. The light-emitting device according to claim 1 , wherein

the thickness of the second layer of the titanium oxide-base conductive film layer is within the range from 35 to 2000 nm.

8. The light-emitting device according to claim 1 , wherein

the first layer of the titanium oxide-based conductive film layer is of an oxide comprising Ti and at least one element selected from the group consisting of Ta, Nb, V, Mo, W and Sb.

9. The light-emitting device according to claim 1 , wherein

the thickness of the first layer of the titanium oxide-base conductive film layer is within the range from 35 to 2000 nm.

10. The light-emitting device according to claim 1 , wherein

the light-emitting device is made of a nitride-based semiconductor light-emitting device.

11. The light-emitting device according to claim 10 , wherein the nitride-based semiconductor light-emitting device is a GaN-based semiconductor light-emitting device.

12. A lamp comprising the light-emitting device according to claim 1 .

13. The light-emitting device according to claim 1 , wherein a positive electrode is formed on the first layer.

14. The light-emitting device according to claim 1 , wherein a metal layer is provided between the second layer and the p-type semiconductor layer, the metal layer being made of a material selected from the group consisting of Ni, Ni oxide, Pt, Pd, Ru, Rh, Re, or Os.

15. The light-emitting device according to claim 1 , wherein a metal layer is provided between the first layer and the second layer, the metal layer being made of a material selected from the group consisting of Ni, Ni oxide, Pt, Pd, Ru, Rh, Re, or Os.

16. A method of manufacturing a light-emitting device, comprising

forming a first layer by a vacuum vapor deposition method, and

forming a second layer, wherein

the light-emitting layer includes an n-type semiconductor layer, a light-emitting layer, a p-type semiconductor layer and a titanium oxide-based conductive film layer laminated in this order, and

the titanium oxide-base conductive film layer comprises the first layer made of a granular crystal and the second layer made of a columnar crystal, the second layer being arranged on the p-type semiconductor layer side of the first layer.

17. The method of manufacturing a light-emitting device according to claim 16 , wherein

the second layer is formed by a sputtering method.

18. The method of manufacturing a light-emitting device according to claim 16 , wherein

the second layer is formed at an atmospheric temperature of 300 to 800° C. by a vacuum vapor method.

19. The method of manufacturing a light-emitting device according to claim 18 , wherein

a heat treatment is performed at a temperature of 300 to 800° C. after forming the second layer by a vacuum vapor method.

20. The method of manufacturing a light-emitting device according to claim 16 , further comprising a concavo-convex forming step of forming a concavo-convex shape on the surface of the first layer opposite to the second layer side.

21. The method of manufacturing a light-emitting device according to claim 20 , wherein

in the concavo-convex forming step, the concavo-convex shape is formed by a wet etching method.

22. The method of manufacturing a light-emitting device according to claim 21 , wherein

in the concavo-convex forming step, wet etching is performed using at least one selected from the group consisting of hydrofluoric acid, phosphoric acid, sulfuric acid, hydrochloric acid, hydrofluoric acid/nitric acid mixture, hydrofluoric acid/hydrogen peroxide mixture, hydrofluoric acid/ammonium fluoride mixture and hydrofluosilicid acid as an etching solution.

23. A lamp comprising a light-emitting device obtained by the method of manufacturing a light-emitting device according to claim 16 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2012
From: SHOWA DENKO KABUSHIKI KAISHA
To: TOYODA GOSEI CO., LTD.
Reel/Frame 029489/0249 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2008
From: OSAWA, HIROSHI; FUKANAGA, NAOKI; SHINOHARA, HIRONAO
To: SHOWA DENKO K.K.
Reel/Frame 021644/0765 →
Continuity (1)
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