Metallic nanostructures self-assembly, and testing methods
View Patent ↗The invention provides method for metallic nanonstructures self-assembly methods and materials testing. Preferred embodiment methods permit for the formation of individual nanostructures and arrays of nanostructures. The nanostructures formed can have a metal alloy crystal structure. Example structures include slender wires, rectangular bars, or plate-like structures. Tips can be shaped, single layer and multiple layer coatings can be formed, tips can be functionalized, molecules can be adhered, and many testing methods are enabled.
1. A method for forming a plate-like blade nanostructure, the method comprising steps of:
selecting a room temperature liquid metal gallium droplet and droplet size suitable for forming the plate-like blade nanostructure;
selecting a microscopic tip of another material;
coating the microscopic tip with a platinum layer;
contacting the coated microscopic tip with the liquid metal droplet for a predetermined time that promotes the plate-like blade nanostructure; and
gradually moving the microscopic tip away from the liquid metal droplet over a time period determined to produce the plate-like blade nanostructure.
2. A method for forming a rectangular bar nanostructure in a predetermined location, the method comprising steps of:
forming a thin film chromium adhesion layer on a substrate;
forming a gold film on the adhesion layer;
depositing and alloying a layer of gallium on the gold film to form a rough gallium/gold alloy film with droplet structures on the film;
selecting a room temperature liquid metal gallium droplet and droplet size suitable for forming the rectangular bar desired nanostructure;
selecting a microscopic tip of another material;
coating the microscopic tip with a platinum layer;
contacting the coated microscopic tip with the gallium/gold alloy film for a predetermined time that promotes the rectangular bar nanostructure; and
gradually moving the microscopic tip away from the gold alloy film over a time period determined to produced the rectangular bar nanostructure.
3. A method for forming a metal alloy nanostructure in a predetermined location, the method comprising steps of:
selecting a desired metal alloy nanostructure shape to be formed;
selecting a room temperature liquid gallium droplet and droplet size suitable for forming the desired nanostructure;
selecting a microscopic tip of another material;
coating the microscopic tip with a film of silver that will alloy with the liquid gallium droplet;
contacting the coated microscopic tip with the liquid gallium droplet for a predetermined time that promotes the desired metal alloy nanostructure; and
gradually moving the microscopic tip away from the liquid gallium droplet over a time period determined to produce the desired metal alloy nanostructure; and
coating the metal alloy nanostructure with an electrically insulating layer.
4. The method of claim 3 , wherein the metal alloy nanostructure comprises a metal alloy nanoneedle, the method further comprising a step of removing electrically insulating layer from a tip of the nanoneedle by side-to-side flexing during contact mode scanning of a deep and narrow trench in an atomic force microscope (AFM).
5. A method for forming a metal alloy nanoneedle in a predetermined location, the method comprising steps of
selecting a room temperature liquid gallium droplet and droplet size suitable for forming the desired metal alloy nanoneedle;
selecting a microscopic tip of another material;
coating the microscopic tip with a film of silver that will alloy with the liquid gallium droplet;
contacting the microscopic tip with the liquid gallium droplet for a predetermined time that promotes the desired metal alloy nanoneedle;
gradually moving the microscopic tip away from the liquid gallium droplet over a time period determined to produce the desired metal alloy nanoneedle; and
coating the metal alloy nanoneedle with alternating layers of insulator and metal.
6. The method in claim 5 , further comprising a step of removing the alternating layers from the tip of the nanoneedle to form a multiconductor nanoelectrode.
7. A method for forming metal alloy nanotweezers, the method comprising steps of:
forming dual micropillars at the end of a microcantilever, with each micropillar having a separate electrical contact and each electrical contact having a separate electrical trace on the microcantilever;
selecting a room temperature liquid gallium droplet and droplet size suitable for forming the desired metal alloy nanoneedle;
selectively coating the micropillars with silver in a pattern that extends down the pillar and to the electrical contacts, wherein the silver is a metal that will alloy with the liquid gallium droplet;
contacting the micropillars with the liquid gallium droplet for a predetermined time that promotes formation of separate individual metal alloy nanoneedles along micropillar walls according to the pattern;
gradually moving the microscopic tip away from the liquid gallium droplet over a time period determined to produce the desired metal alloy nanoneedles, wherein the nanoneedles form opposing nanoneedles electrically connected to the electorodes to form electrostatically actuated nanogrippers.
8. A method for forming a plurality of nanostructures in predetermined locations, the method comprising steps of:
selecting a desired nanostructure shape to be formed;
selecting a room temperature liquid gallium droplet and droplet size suitable for forming the desired nanostructures;
delivering a plurality of the liquid metal droplets to specific locations;
selecting a plurality of the microscopic tips coated with a film of silver that will alloy with the liquid gallium droplets;
contacting the plurality of the microscopic tips to the plurality of the metal droplets for a predetermined time that promotes the desired nanostructures; and
gradually moving the plurality of microscopic tips away in a direction coincident with axes of the plurality of microscopic tips from the plurality of liquid gallium droplets over a time period determined to produce the desired plurality of nanostructures,
wherein the nanostructure comprises a plurality of nanostructures, further comprising etching away a central nanostructure, to form a hollow or porous nanoscale chamber, tube, or capillary.
9. A method of forming metal pores, the method comprising steps of:
selecting a room temperature liquid gallium droplet suitable for forming a desired metal alloy nanostructure;
selecting a microscopic tip of another material;
coating the microscopic tip with a film of silver that will alloy with the liquid gallium droplet;
contacting the microscopic tip with the liquid gallium droplet for a predetermined time that promotes the desired metal alloy nanostructure;
gradually moving the microscopic tip away from the liquid gallium droplet over a time period determined to produce the desired metal alloy nanostructure; and
selectively removing a metal to make pores in the nanostructure.