IP Library › Granted Patent US 8,141,214

Granted Patent B2

US 8,141,214 · App. 13/086,680 · Granted Mar 27, 2012

Patterning technique

Assignee: Tandus Flooring, Inc.

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Quick Facts

Patent No.: US 8,141,214
App. No.: 13/086,680
Granted: Mar 27, 2012
Kind: B2

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Abstract

A method of making a textile pattern includes forming a design module having a substantially square shape, forming a motif from the design module by repeating the design module to form a unitary array of design modules, where the design modules of the unitary array of design modules have various orientations with respect to one another in fixed positions within the unitary array, and repeating the motif along a length and a width of a continuous textile web so that the continuous textile web comprises a first occurrence of the motif and a second occurrence of the motif.

Claims (174)

1. A method of making a textile pattern, the method comprising:

forming a design module, the design module having a substantially square shape;

forming a motif from the design module, wherein forming the motif from the design module comprises repeating the design module to form a unitary array of design modules, wherein adjacent design modules of the unitary array of design modules are contiguous with one another, and wherein the design modules of the unitary array of design modules have various orientations with respect to one another in fixed positions within the unitary array so that a first design module of the unitary array has a first orientation and a second design module of the unitary array has a second orientation, wherein the design module having the first orientation is visually distinct from the design module having the second orientation; and

repeating the motif along a length and a width of a continuous textile web so that the continuous textile web comprises a first occurrence of the motif and a second occurrence of the motif, the first occurrence of the motif and the second occurrence of the motif each comprising respective portions of the continuous textile web, wherein the first occurrence of the motif and the second occurrence of the motif each comprise the unitary array of design modules.

2. The method of claim 1 , wherein the first occurrence of the motif and the second occurrence of the motif are adjacent to one another along the length or width of the continuous textile web.

3. The method of claim 1 , wherein the continuous textile web further comprises at least a third occurrence of the motif.

4. The method of claim 1 , wherein repeating the motif along the length and width of the continuous textile web comprises tufting the continuous textile web.

5. The method of claim 1 , wherein the continuous textile web comprises a carpet.

6. The method of claim 5 , wherein the carpet comprises a roll good.

7. The method of claim 1 , wherein forming the design module comprises forming the design module so that the design module is substantially symmetrical about a first diagonal centerline extending between a first pair of diagonally opposed corners of the design module.

8. The method of claim 7 , wherein forming the design module further comprises forming the design module so that the design module is symmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

9. The method of claim 1 , wherein forming the design module further comprises forming the design module so that the design module includes

a background comprising a first hue, and

a design element comprising a second hue, the second hue being different from the first hue.

10. The method of claim 9 , wherein the unitary array of design modules includes at least one design element that differs from the design element of the design module repeated to form the unitary array of design modules.

11. The method of claim 9 , wherein

repeating the design module to form the unitary array of design modules comprises arranging the design modules so that the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

the method comprises defining a new design element that differs from the design element of the design module repeated to form the unitary array of design modules, wherein defining the new design element comprises aligning an edge of the first design module with an edge of the second design module so that the first design module and the second design module are in an edge-to-edge relationship, and so that the design element of the first design module and the design element of the second module are aligned with one another to define the new design element that differs from the design element of the design module.

12. The method of claim 9 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

at least one of the background and the design element serves as a visual connection point between the first design module and the second design module.

13. The method of claim 9 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

the design element of the first design module and the design element of the second design module substantially abut and substantially align with one another so that the design element of the first design module and the design element of the second design module are substantially continuous.

14. The method of claim 9 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

the design element of the first design module and the design element of the second design module are at least partially misaligned with one another so that a discontinuity is created between the design element of the first design module and the design element of the second design module.

15. The method of claim 1 , wherein forming the design module comprises

arranging a first arrangement of hues along a first peripheral edge of the design module, and

arranging a second arrangement of hues along a second peripheral edge of the design module, wherein the first arrangement of hues is substantially identical to the second arrangement of hues.

16. The method of claim 15 , wherein

the first arrangement of hues is arranged so that the first arrangement of hues is symmetric about a midpoint of the first peripheral edge, and

the second arrangement of hues is arranged so that the second arrangement of hues is symmetric about a midpoint of the second peripheral edge.

17. The method of claim 16 , wherein forming the design module further comprises

arranging a third arrangement of hues adjacent to a third peripheral edge of the design module, and

arranging a fourth arrangement of hues adjacent to a fourth peripheral edge of the design module, wherein the third arrangement of hues and the second arrangement of hues are substantially identical to the first arrangement of hues and the second arrangement of hues.

18. The method of claim 1 , wherein

forming the design module comprises providing the design module with a design element, and

repeating the design module to form the unitary array of design modules comprises arranging the design modules in an edge-to-edge relationship with one another, wherein arranging the design modules in an edge-to-edge relationship with one another defines a new design element that differs from the design element of the design module.

19. The method of claim 18 , wherein arranging the design modules in the edge-to-edge relationship comprises arranging the design modules so that the first design module and the second design module are adjacent to one another in the edge-to edge relationship within the unitary array of design modules, wherein the edge-to-edge alignment of the first design module and the second design module is a perfect alignment, such that the design element of the first design module and the design element of the second design module substantially abut and substantially align with one another so that the design element of the first design module is substantially continuous with the design element of the second design module.

20. The method of claim 18 , wherein arranging the design modules in the edge-to-edge relationship comprises arranging the design modules so that the first design module and the second design module are adjacent to one another in the edge-to edge relationship within the unitary array of design modules, wherein the edge-to-edge alignment of the first design module and the second design module is an imperfect alignment such that the design element of the first design module and the design element of the second design module are misaligned with one another so that a discontinuity is created between the design element of the first design module and the design element of the second design module.

21. The method of claim 1 , wherein forming the design module comprises forming the design module so that the design module is asymmetrical about a first diagonal centerline extending between a first pair of diagonally opposed corners of the design module.

22. The method of claim 21 , wherein forming the design module further comprises forming the design module so that the design module is asymmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

23. The method of claim 21 , wherein forming the design module further comprises forming the design module so that the design module is symmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

24. A method of making a textile pattern, the method comprising:

preparing a design module having a substantially square shape;

preparing a plurality of orientations of the design module, wherein preparing the plurality of orientations of the design module comprises at least one of rotating and inverting the design module so that a first orientation of the design module is visually distinct from at least from a second orientation of the design module;

forming a motif from the plurality of orientations of the design module, wherein forming the motif comprises repeating the design module to form a unitary array of design modules with adjacent design modules of the unitary array of design modules being contiguous with one another, the design modules of the unitary array having the plurality of orientations so that a first design module of the unitary array has the first orientation and a second design module of the unitary array has the second orientation; and

25. The method of claim 24 , wherein the first occurrence of the motif and the second occurrence of the motif are adjacent to one another along the length or width of the continuous textile web.

26. The method of claim 24 , wherein the continuous textile web further comprises at least a third occurrence of the motif.

27. The method of claim 24 , wherein the continuous textile web comprises a carpet.

28. The method of claim 27 , wherein the carpet comprises a roll good.

29. The method of claim 24 , wherein preparing the design module comprises preparing the design module so that the design module is substantially symmetrical about a first diagonal centerline extending between a first pair of diagonally opposed corners of the design module.

30. The method of claim 29 , wherein preparing the design module further comprises preparing the design module so that the design module is symmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

31. The method of claim 24 , wherein preparing the design module comprises preparing the design module so that the design module is asymmetrical about a first diagonal centerline extending between a first pair of diagonally opposed corners of the design module.

32. The method of claim 31 , wherein preparing the design module further comprises preparing the design module so that the design module is asymmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

33. The method of claim 31 , wherein preparing the design module further comprises preparing the design module so that the design module is symmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

34. The method of claim 24 , wherein preparing the design module further comprises preparing the design module so that the design module includes

a background comprising a first hue, and

a design element comprising a second hue, the second hue being different from the first hue.

35. The method of claim 34 , wherein the unitary array of design modules includes at least one design element that differs from the design element of the design module repeated to form the unitary array of design modules.

36. The method of claim 34 , wherein

37. The method of claim 34 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

at least one of the background and the design element serves as a visual connection point between the first design module and the second design module.

38. The method of claim 34 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

39. The method of claim 34 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

40. The method of claim 24 , wherein preparing the design module comprises

arranging a first arrangement of hues along a first peripheral edge of the design module, and

arranging a second arrangement of hues along a second peripheral edge of the design module, wherein the first arrangement of hues is substantially identical to the second arrangement of hues.

41. The method of claim 40 , wherein

the first arrangement of hues is arranged so that the first arrangement of hues is symmetric about a midpoint of the first peripheral edge, and

the second arrangement of hues is arranged so that the second arrangement of hues is symmetric about a midpoint of the second peripheral edge.

42. The method of claim 41 , wherein preparing the design module further comprises

arranging a third arrangement of hues adjacent to a third peripheral edge of the design module, and

43. The method of claim 24 , wherein

preparing the design module comprises providing the design module with a design element, and

44. The method of claim 43 , wherein arranging the design modules in the edge-to-edge relationship comprises arranging the design modules so that the first design module and the second design module are adjacent to one another in the edge-to edge relationship within the unitary array of design modules, wherein the edge-to-edge alignment of the first design module and the second design module is a perfect alignment, such that the design element of the first design module and the design element of the second design module substantially abut and substantially align with one another so that the design element of the first design module is substantially continuous with the design element of the second design module.

45. The method of claim 43 , wherein arranging the design modules in the edge-to-edge relationship comprises arranging the design modules so that the first design module and the second design module are adjacent to one another in the edge-to edge relationship within the unitary array of design modules, wherein the edge-to-edge alignment of the first design module and the second design module is an imperfect alignment such that the design element of the first design module and the design element of the second design module are misaligned with one another so that a discontinuity is created between the design element of the first design module and the design element of the second design module.

46. A method of making a textile pattern, the method comprising:

preparing a design module, the design module being substantially square in shape;

repeating the design module to form a unitary array of design modules, the array of design modules having a predetermined number of rows and columns, the rows and columns of the array each comprising the repeated design module, wherein the design modules of the unitary array of design modules are contiguous with one another and variously oriented with respect to one another so that at least two of the design modules of the unitary array of design modules are visually distinct from one another within the unitary array of design modules, wherein the unitary array of design modules defines a motif for being repeated along a length and a width of a continuous textile web; and

forming the continuous textile web, wherein forming the continuous textile web comprises repeating the motif repeated along the length and width of the continuous textile web so that the continuous textile web comprises a first occurrence of the motif and a second occurrence of the motif, the first occurrence of the motif and the second occurrence of the motif each comprising the unitary array of design modules.

47. The method of claim 46 , wherein the first occurrence of the motif and the second occurrence of the motif are adjacent to one another along the length or width of the continuous textile web.

48. The method of claim 46 , wherein the continuous textile web further comprises at least a third occurrence of the motif.

49. The method of claim 46 , wherein the continuous textile web comprises a carpet.

50. The method of claim 49 , wherein the carpet comprises a roll good.

51. The method of claim 46 , wherein preparing the design module comprises preparing the design module so that the design module is substantially symmetrical about a first diagonal centerline extending between a first pair of diagonally opposed corners of the design module.

52. The method of claim 51 , wherein preparing the design module further comprises preparing the design module so that the design module is symmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

53. The method of claim 46 , wherein preparing the design module comprises preparing the design module so that the design module is asymmetrical about a first diagonal centerline extending between a first pair of diagonally opposed corners of the design module.

54. The method of claim 53 , wherein preparing the design module further comprises preparing the design module so that the design module is asymmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

55. The method of claim 53 , wherein preparing the design module further comprises preparing the design module so that the design module is symmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

56. The method of claim 46 , wherein preparing the design module further comprises preparing the design module so that the design module includes

a background comprising a first hue, and

a design element comprising a second hue, the second hue being different from the first hue.

57. The method of claim 56 , wherein the unitary array of design modules includes at least one design element that differs from the design element of the design module repeated to form the unitary array of design modules.

58. The method of claim 56 , wherein

59. The method of claim 56 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

at least one of the background and the design element serves as a visual connection point between the first design module and the second design module.

60. The method of claim 56 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

61. The method of claim 56 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

62. The method of claim 46 , wherein preparing the design module comprises

arranging a first arrangement of hues along a first peripheral edge of the design module, and

arranging a second arrangement of hues along a second peripheral edge of the design module, wherein the first arrangement of hues is substantially identical to the second arrangement of hues.

63. The method of claim 62 , wherein

the first arrangement of hues is arranged so that the first arrangement of hues is symmetric about a midpoint of the first peripheral edge, and

the second arrangement of hues is arranged so that the second arrangement of hues is symmetric about a midpoint of the second peripheral edge.

64. The method of claim 63 , wherein preparing the design module further comprises

arranging a third arrangement of hues adjacent to a third peripheral edge of the design module, and

65. The method of claim 46 , wherein

preparing the design module comprises providing the design module with a design element, and

66. The method of claim 65 , wherein arranging the design modules in the edge-to-edge relationship comprises arranging the design modules so that the first design module and the second design module are adjacent to one another in the edge-to edge relationship within the unitary array of design modules, wherein the edge-to-edge alignment of the first design module and the second design module is a perfect alignment, such that the design element of the first design module and the design element of the second design module substantially abut and substantially align with one another so that the design element of the first design module is substantially continuous with the design element of the second design module.

67. The method of claim 65 , wherein arranging the design modules in the edge-to-edge relationship comprises arranging the design modules so that the first design module and the second design module are adjacent to one another in the edge-to edge relationship within the unitary array of design modules, wherein the edge-to-edge alignment of the first design module and the second design module is an imperfect alignment such that the design element of the first design module and the design element of the second design module are misaligned with one another so that a discontinuity is created between the design element of the first design module and the design element of the second design module.

68. A method of making a textile pattern, the method comprising:

preparing a design module, the design module being substantially square in shape and including at least two visually distinct hues;

repeating the design module in a tiled configuration to form an array of design modules, wherein the design modules of the array are contiguous with one another so that the array of design modules is a unitary array of design modules, wherein the design modules of the unitary array of design modules are configured so that the unitary array of design modules includes a plurality of visually distinct design modules, the visually distinct modules of the unitary array of design modules being at least one of rotated and inverted relative to the design module repeated to form the array of design modules, wherein the unitary array of design modules including the visually distinct design modules defines a motif for being repeated along a length and a width of a continuous textile web to define the textile pattern; and

forming the textile pattern, wherein forming the textile pattern comprises repeating the motif along the length and width of the continuous textile web so that the continuous textile web comprises a first occurrence of the motif and a second occurrence of the motif, the first occurrence of the motif and the second occurrence of the motif each comprising the unitary array of design modules.

69. The method of claim 68 , wherein the first occurrence of the motif and the second occurrence of the motif are adjacent to one another along the length or width of the continuous textile web.

70. The method of claim 68 , wherein the continuous textile web further comprises at least a third occurrence of the motif.

71. The method of claim 68 , wherein the continuous textile web comprises a carpet.

72. The method of claim 71 , wherein the carpet comprises a roll good.

73. The method of claim 68 , wherein preparing the design module comprises preparing the design module so that the design module is substantially symmetrical about a first diagonal centerline extending between a first pair of diagonally opposed corners of the design module.

74. The method of claim 73 , wherein preparing the design module further comprises preparing the design module so that the design module is symmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

75. The method of claim 68 , wherein preparing the design module comprises preparing the design module so that the design module is asymmetrical about a first diagonal centerline extending between a first pair of diagonally opposed corners of the design module.

76. The method of claim 75 , wherein preparing the design module further comprises preparing the design module so that the design module is asymmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

77. The method of claim 75 , wherein preparing the design module further comprises preparing the design module so that the design module is symmetrical about a second diagonal centerline extending between a second pair of diagonally opposed corners of the design module, the first diagonal centerline being orthogonal to the second diagonal centerline.

78. The method of claim 68 , wherein preparing the design module further comprises preparing the design module so that the design module includes

a background comprising a first hue, and

a design element comprising a second hue, the second hue being different from the first hue.

79. The method of claim 78 , wherein the unitary array of design modules includes at least one design element that differs from the design element of the design module repeated to form the unitary array of design modules.

80. The method of claim 78 , wherein

81. The method of claim 78 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

at least one of the background and the design element serves as a visual connection point between the first design module and the second design module.

82. The method of claim 78 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

83. The method of claim 78 , wherein

the first design module and the second design module are adjacent to one another within the unitary array of design modules, and

84. The method of claim 68 , wherein preparing the design module comprises

arranging a first arrangement of hues along a first peripheral edge of the design module, and

arranging a second arrangement of hues along a second peripheral edge of the design module, wherein the first arrangement of hues is substantially identical to the second arrangement of hues.

85. The method of claim 84 , wherein

the first arrangement of hues is arranged so that the first arrangement of hues is symmetric about a midpoint of the first peripheral edge, and

the second arrangement of hues is arranged so that the second arrangement of hues is symmetric about a midpoint of the second peripheral edge.

86. The method of claim 85 , wherein preparing the design module further comprises

arranging a third arrangement of hues adjacent to a third peripheral edge of the design module, and

87. The method of claim 68 , wherein

preparing the design module comprises providing the design module with a design element, and

88. The method of claim 87 , wherein arranging the design modules in the edge-to-edge relationship comprises arranging the design modules so that the first design module and the second design module are adjacent to one another in the edge-to edge relationship within the unitary array of design modules, wherein the edge-to-edge alignment of the first design module and the second design module is a perfect alignment, such that the design element of the first design module and the design element of the second design module substantially abut and substantially align with one another so that the design element of the first design module is substantially continuous with the design element of the second design module.

89. The method of claim 87 , wherein arranging the design modules in the edge-to-edge relationship comprises arranging the design modules so that the first design module and the second design module are adjacent to one another in the edge-to edge relationship within the unitary array of design modules, wherein the edge-to-edge alignment of the first design module and the second design module is an imperfect alignment such that the design element of the first design module and the design element of the second design module are misaligned with one another so that a discontinuity is created between the design element of the first design module and the design element of the second design module.

Assignments (3)

MERGER Recorded Feb 26, 2019

From: TANDUS CENTIVA INC.

To: TARKETT USA INC.

Reel/Frame 048442/0869 →

CHANGE OF NAME Recorded Feb 26, 2019

From: TANDUS FLOORING, INC.

To: TANDUS CENTIVA INC.

Reel/Frame 048442/0481 →

ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2011

From: COLLINS & AIKMAN FLOORCOVERINGS, INC.

To: TANDUS FLOORING, INC.

Reel/Frame 026275/0609 →

Continuity (4)

Division 12583449 · Aug 20, 2009

Continuation PCTUS2008002361 · Feb 22, 2008

Provisional Application 60903113 · Feb 23, 2007

Related Publication 20110185548A1 · Aug 4, 2011